Teryair ADPB 25 PP Series Manual de instrucciones

Models Descriptions

ADPB25PPT/R/P/G Polypropylene with PTFE tments

ADPB25PPS/R/P/G Polypropylene with Santoprene tments

ADPB 25 PPX

Read this manual carefully before installing, operating or servicing this equipment. It’s the responsi-

bility of the employer to ensure this manual is read by the operator. Please preserve this manual.

is document is issued with Product Serial No

Operation and Maintenance Guide

FF-MM-405-REV - 01

Page 2

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Table of Contents

3 Pump Nomenclature

3 Operating and Safety instructions

4 Operating Instructions

5 Suggested site selection and installation recommendations

7 Troubleshooting

8 Maintenance

8 Diassembly and Re-assembly

10 Bill of Materials for ADPB 25 PPTR Pump

11 Bill of Materials for ADPB 25 PPSR Pump

12 Exploded View for ADPB 25 Pumps

13 Dimensional Data

14 Air Valve Repair Kits for ADPB 25 Pumps

14 Air Valve Replacement Kits for ADPB 25 Pumps

15 Test Certicate Of Materials, Performance

16 Eu Declaration Of Conformity

17 Warranty Certicate

FF-MM-405-REV - 01

Page 3

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Pump Nomenclature

XX XX XX X X X

Air Valve Type Pump Size Material of Construction Material of

Diaphragm

Bolted or

Clamped

Threading on Inlet

and Outlet

DP - Classic

ADP - Advanced

SDP - MaxFlo

06 - 1/4”

AL - Aluminium

SS - Stainless Steel 316L

PP - Polypropylene

CI - Ductile Iron

B - Nitrile

N - Neoprene

S - Santoprene

T - PTFE

V - Viton

H - Hytrel

B - Bolted

C - Clamped

R- NPT

G - BSPT

P - BSPP

F - Flanged

12 - 1/2”

15 - 1/2”

25 - 1”

40 - 1 - 1/2”

50 - 2 “

75- 3”

100 - 4”

Operating and Safety

Instructions

Warning: Static Electricity

Static sparks can cause explosion resulting in

severe injury or death.

Ground the pump and the pump connections

like hoses and containers into which or from

the uid is being transferred. Connect the

grounding wire to any bolt on the pump.

Check continuity of electrical path to ground

at regular intervals.

Consult local building and electrical codes for

grounding requirements where needed.

Use hoses containing a grounding wire.

Warning: Pump Exhaust

In case of a diaphragm failure, u-

id being pumped may spray out from the

exhaust of the pump. is may cause severe

injury depending on the uid being pumped.

If the uid is hazardous, pipe away the

exhaust to a safe remote location using a

generous diameter pipe preferably with a

grounding arrangement, and ret the muer

at the end of this arrangement.

Always wear safety glasses while in the

vicinity of an operating pump.

Warning: Over pressure /

Hazardous Pressure

Do not exceed the max supply air pressure of

100 PSI.

Make sure all connected hoses and pipelines

are rated to operate safely with the pressures

generated by pump of 100 PSI.

Do not open or handle pump or hoses while

pressurized.

Disconnect air supply line and relieve

pressure from the system by carefully opening

discharge and supply lines.

Warning: Hazardous Materials

Do not move a pump that contains

hazardous uids trapped inside it. Please

observe prescribed handling and safety codes.

Drain the pump safely, by turning it upside

down and collecting the uid safely, before

moving the pump.

Warning :Explosion

Please check compatibility of uids

intended to be handled with the materials of

construction of the pump. Severe reactions

and explosions may occur if materials are

incompatible. Caution: Chemical

compatibility

FF-MM-405-REV - 01

Page 4

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Please check that the uid being pumped is

compatible with the wetted parts of the pump.

Refer Cole Parmer compatibility (http://www.

coleparmer.in/Chemical-Resistance) guide

for details. Note that chemical compatibility

may change with temperature; take this into

account while selecting pump material.

Caution: Structural support

Please refer gure 1 and ensure that the

piping system is independently supported

and does not load the pump. e pumps are

not designed to take the continuous and oen

pulsating load of a piping system. Important

to use a exible connection between rigid

piping and pump casings.

Caution: Running dry,

disconnection of hoses when

not in use

Although these pumps can be run dry for

long periods, it is advisable to avoid this as it

causes unnecessary wear of wearing parts.

Caution: Operator

understanding

Please ensure that all operators have read this

manual and have the required understanding

of safe working practices and are equipped

with safety equipment when working on/

around the pump.

Caution: Using genuine

teryair ﬁttings & spares

Use genuine teryair parts to ensure correct

pump operation and maximize life.



e Teryair diaphragm pump generates a alternate stroking of the diaphragms against the uid

in the liquid chambers of the

Pump. is reciprocatory action is responsible for the uid being pumped.

It is possible to control the output of the pump by controlling the supply air pressure.

It is also possible to control the output of the pump by throttling action on the uid owing in

the outlet piping by means of a valve. if

such a valve is shut completely the pressure in the discharge piping increases to a point when

the pressure at pump discharge

equals it and the pump comes to a stop. is causes no damage to the pump and the pump

consumes no more energy.

Upon opening of the valve, the pump starts reciprocating once again and resumes uid

delivery.

Operating Instructions

FF-MM-405-REV - 01

Page 5

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Caution: Temperature limitations and diaphragm options

PTFE

Excellent choice when pumping highly aggressive

uids such as aromac or chlorinated hydrocarbons,

acids, causcs, ketones and acetates.

Temperature range +4°C to +104°C (+40°F to +220°F)

Suggested Lubricants

Brand Above 27 Deg C ( From 5 Deg C to 27 Deg C Below 5 Deg C

Shell Toona R 72 Toona R 41 Toona R 27

Mobil Almo 529 Almo 527 Almo 525

Esso -- -- -- Arox EP 65 Arox EP 45

Caltex Rando Oil 150 Rando Oil 100 Rando Oil 46

Texaco Regal Oil F Regal Oil PE Regal Oil B

Daltron Silkolene 881 Silkolene 548 Silkolene 773

Burmah Castrol RD Oil 3 RD Oil Light Megna SPX

BP RD 220 HP60C RD150 HP20C RD80 HP10C

Duckham Garnet 7 Garnet 6 Zero Flo 5

Sternol Merlin 87 Merlin 71 Merlin 54

Petrona Purifoc 53 Purifoc 46 Purifoc 32

Chevron Vistac Oil 18X Vistac Oil 19X Vistac Oil 9X

Suggested site selection and installation recommendations

Figure 1

FF-MM-405-REV - 01

Page 6

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Location selection

Pump location must be easily accessible with reasonable

space around for maintenance operations.

Pump dimensional data for each variant is available in

section showing exploded views

Air supply

Compressed air at 90 PSI ( Stroke pumps can take a max

of 100PSI), free from moisture and having an oil mist is

essential. Use of a lter (50 microns), a lubricator and a

regulator is highly recommended and should be installed

as close as possible to the pump inlet.

Ensure correct grade of oil is used in thelubricator bowl.

Too thick oil may slow down the valve shiing mecha-

nism and aect pump performance. See suggested lubri-

cants on page no 5.

Piping

A minimum number of bends and ttings to be used.

A exible connection between suction, delivery and air

supply piping is highly recommended such that piping

stresses and loads do not transfer to pump housing.

Select piping materials such that chemical compatibility is

maintained with the uid being pumped.

Suction

Ensure that the suction head aer installation is well

within the pumps suction capabilities

Mufﬂer

Use of supplied muer is recommended to bring pump

operation sounds down to comfortable levels, in case of

hazardous uids handling, please read section of safety

regarding piping away of exhaust see

Warning: Pump Exhaust) earlier in this manual.

FF-MM-405-REV - 01

Page 7

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Troubleshooting

Serial No Description Causes Remedial Action

1 Pump stops and

will not start

Insucient Air Pressure Check air pressure is as recommended

at the pump air inlet

Air Filter Blocked Check if debris has clogged the inlet l-

ter on the FRL unit/pump inlet air valve

( some models have air lter on the air

inlet valve ) and ensure clear passage of

air

Internal damage or excessive wear

on components

roceed to dismantle the pump, examine

component for wear, replace any worn

components, re assemble carefully as

instructed in this manual and re start

the pump.

2 Pumps runs slowly,

poor delivery

Cavitation Check if cavitation is occurring in the

suction side, if so reduce suction vacu-

um by slowing down the pump.

Worn Balls and Seats Check proper sealing action of balls

against seals, these components need to

be replaced as a set if they are worn.

Insucient or wrong lubricant in

the air supply.

Ensure that the lubricant is as per the

recommended chart, a thicker lubricant

oen makes the air valve work sluggish-

Internal damage or excessive wear

on components

Proceed to dismantle the pump, exam-

ine component for wear, replace any

worn components, re assemble carefully

as instructed in this manual and re start

the pump.

3 Pump air valve

frerzes

Excessive moisture in supply air

line.

Ensure that the dew point of the

supplied air is low enough. Install a

air dryer or moisture separator on the

supply line

4 Air bubbles in

pump discharge or

product sprays out

of exhaust vent

Broken Diaphragm

Proceed to dismantle the pump,

examine component for wear, replace

any worn components, re assembly care-

fully as instructed in this manual and re

start the pump

mproper seal between inner

pistons, outer pistons and sha.

Air leakage into product from

balls / seats area

Air sucked into suction pipeline

due to insuciently tight joints on

suction pipeline.

FF-MM-405-REV - 01

Page 8

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Maintenance

Regular inspection and maintenance schedules will greatly enhance the life of the pump and

will ensure a trouble free and safe working environment with little chance of breakdowns.

Follow the instructions clearly in “Disassembly and Reassembly” of the pump and in the

troubleshooting section.

Use genuine Teryair spares and if possible mention the serial number of the pump when

ordering spares.

Always replace elastomers as a set, eg diaphragms, balls and seats.

Diassembly and Re-assembly

1) Replacement of Diaphragm

a.Unscrew both bolt (19) & nut (23) as shown

in the exploded view and proceed to remove the outlet

assembly (A) & inlet assembly (B) respectively.

Shut o air supply and allow residual Pressure to bleed

o. Disconnect air supply, disconnect suction and

discharge piping Turn pump upside down allow process

uid to drain away. If uid is hazardous due care

should be taken. Make a mark to indicate the position-

ing of each liquid chamber relative to the housing.

b.Now unscrew hex socket head bolt (22),

washer (45) & nut (23) of any one side and proceed to

remove the outer chamber (2). Now repeat the same

procedure to remove the second outer chamber(2).

Make sure to remove the oring (37) from each side.

C.Now with the help of two spanner hold one

of the across at of one outer ange (10) and rotate

the second outer ange (10) to disassemble it from

the sha assembly. Remove the diaphragm (12), inner

ange (9) and spacer (8).

d.Now pull out the half sha assembly out

of the sha housing (1). Now hold the sha (4) in a

vice with proper packing. Care must be taken not to

damage the sha outer surface. Now remove the outer

ange (10) with spanner.

e.Now replace the diaphragms (12). Ensure

that diaphragm orientation is correct. In case of PTFE,

make sure PTFE side of diaphragm faces outer cham-

ber (2). Make sure to put the oring (37) in outer cham-

ber (2). *In case of Santoprene, make sure the convex

side Santoprene diaphragm faces outer chamber (2).

FF-MM-405-REV - 01

Page 9

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

2) Replacement of Primary

Shaft & seals

a. Follow the procedure a,b & c of dia-

phragm replacement and thereaer we can

pull out sha (4) from the sha assembly.

b. Remove the circlip (27) of secondary

sha (6) from both sides.

c. Now unscrew the self tapping screws

(18) and remove the sha cover (3).

d. is will allow to remove the bush

(11) and oring (36). Repeat the same proce-

dure for the opposite side also.

e. Now replace the orings (36) with new

one and assemble in reverse manner.

f. Make sure to put the circlip (27) in

secondary sha (6).

3) Replacement of Ball seat &

Ball

a. Follow the step (a) of diaphragm re-

placement. Replace the ball (14), oring (40) &

seat (41) with new one (Refer gure page 9).

4) Replacement of seal of sec-

ondary shaft

a. Follow the steps a,b & c of diaphragm

replacement and thereaer step b & c of pri-

mary sha replacement.

b. Now pull the secondary sha (6) out

of the sha housing (1).

c. Now we can remove the end support

(32), spacer (8) and orings (31). Examine for

wear and replace the same.

d. Now assemble in reverse manner as

per exploded view.

5) Replacement of air valve and

oring of end cap

a. Unscrew bolt (17), washer (20) & nut

(21). (Refer page 9)

b. Remove the air valve assembly (C)

along with the gasket (7).

c. Now push any one side of the end cap

(35) to remove the end cap assembly from

one side from the air valve body (33).

d. Now push the air valve(34) from other

side to remove both end cap (35)along with

air valve assembly.

e. Remove seal (30) with the help of a

at screw driver from both sides of air valve

(34) and replace with new one.

f. Now replace the backup rings (38)

and oring (29) from the air valve (34).

g. Replace the oring (28) from both the

end caps (35).

h. While assembling apply lubricants in

the bore of air valve body (33). Now push the

air valve assembly with all the seals from any

one side of air valve body (33). Care to be tak-

en so that backup rings (38) move smoothly

into the bore of air valve body (33).

i. Now assemble the end caps with or-

ings from both sides.

FF-MM-405-REV - 01

Page 10

Operation and Maintenance Guide ADPB 25 Plastic Pump Series

Illu

Part

Number Description

ADPB

25PPTR

ADPB

25PPTG

ADPB

25PPTP

16124019 Combined Sha

Housing 1 1 1

2 6120805 Outer Chamber Side 2 2 2

3 6123009 Sha Cover 2 2 2

4 6122105 Primary Sha 1 1 1

56123611 Spacer For Primary

Sha 2 2 2

6 6122106 Guide Sha 1 1 1

7 6124026 Gasket 1 1 1

8 6122507 Spacer For Guide Sha 5 5 5

9 6122708 Inner Flange 2 2 2

10 1500805 Outer Flange 2 2 2

11 6124021 Bush For Primary Sha 2 2 2

*12 2586050 Bonded Diaphragm 2 2 2

*13 6120803 Ball Seat 4 4 4

*14 1603615T Valve Balls 4 4 4

15 6123617 Flange Manifold 2 2 2

16 6123616 Elbow Manifold 4 4 4

17 6129038S Allen Bolt 4 4 4

18 6129035S Self Tapping Screw 8 8 8

19 6129012S Hex Head Bolt 32 32 32

20 6129011S Plain Washer 8 8 8

21 6129010S Hex Nut 4 4 4

22 6129009S Hex Head Bolt 16 16 16

23 6129008S Flanged Nut 48 48 48

24 6129005S Plain Washer 16 16 16

Bill of Materials for ADPB 25 PPTR Pump

Illu

Part

Number Description

ADPB

25PPTR

ADPB

25PPTG

ADPB

25PPTP

25 6129004S Hex. Nut 8 8 8

26 6129003S Hex Bolt 8 8 8

27 6125134 External Circlip 2 2 2

*28 6124032 O' Ring 2 2 2

*29 6124031 O' Ring 3 3 3

*30 6124030 Seals For Air Valve 2 2 2

*31 6124029 O' Ring 6 6 6

32 6124028 End Support 2 2 2

33 6120812 Air Valve Body - NPT 1 1 1

34 6124027 Air Valve 1 1 1

35 6124024 Valve End Cap 2 2 2

*36 6124020 O' Ring 2 2 2

37 6124001V O' Ring 2 2 2

*38 6123619 PTFE Ring For Air

Valve 3 3 3

39 6123618T O' Ring 4 4 4

40 6123615T O' Ring 4 4 4

41 6123613 Bottom Valve Ball Seat 4 4 4

42 6123010 Legs 2 2 2

43 2583627T Gasket For Companion

Flange 2 2 2

45 1712749S Plain Washer 44 44 44

46 1509735 Muer 1/2” BSP 1 1 1

47 1710406 Adaptor 1''BSPT (F) 1

47 6120701 Adaptor 1''BSPP (F) 1

A 6129712 Outlet Assembly 1 1 1

B 6129713 Inlet Assembly 1 1 1

C 6129711 Air valve Assembly 1 1 1

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