Terex Digger Derrick Manual de usuario

OPERATOR’S MANUAL

This Operator’s Manual MUST BE READ prior to operating your

Telescoping Material Handling DIGGER DERRICK

PRINTED IN THE USA

Original Instructions in English

DIGGER DERRICK

Terex South Dakota, Inc. 463280 09/2014

DIGGER DERRICK

463280 - 09/14 Terex South Dakota, Inc. Digger Derrick

Terex South Dakota, Inc.

500 Oakwood Road

Watertown, SD 57201

DIGGER DERRICK

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Digger Derrick Terex South Dakota, Inc. 463280 - 9/14

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I

OWNERS, USERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I

PRODUCT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I

INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I

BULLETIN DISTRIBUTION AND COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II

CONTACTING THE MANUFACTURER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II

TRANSFER OF MACHINE OWNERSHIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - III

HAZARD CLASSIFICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - III

PROPERTY DAMAGE MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - III

GENERAL SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - V

BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VI

DURING OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VII

BOOM AND LIFTING OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VII

DIGGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VIII

OPERATION WITH PERSONNEL PLATFORM ATTACHED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - IX

ELECTRICAL DANGERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - X

ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XI

TRAVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XI

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XII

OVERVIEW OF POTENTIAL HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XIII

SAFETY RELATED DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XV

WHAT IS INSULATED AND NOT INSULATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXVII

UPPER BOOM RATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXVIII

VOLTAGE RATINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXVIII

SECTION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

OPERATION GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

CAB CONTROL OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2

MASTER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2

POWER TAKE-OFF (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2

CAB CONTROL FUNCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2

OPERATOR CONTROLS AND DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3

MAIN DIGGER DERRICK CONTROL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 5

SINGLE STICK FUNCTIONS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 9

CONTROLS BELOW ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 10

CONTROLS BELOW ROTATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 11

PERSONNEL AND TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 12

PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 14

DAILY PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 14

JOB SITE SURVEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 18

OPERATING TEMPERATURE RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 19

WIND SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 19

JOB SITE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 20

SETTING UP ON A SLOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 22

SETTING UP ON A SOFT SURFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 23

SETTING UP FOR OPERATION ON SNOW AND ICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 23

OUTRIGGER / UNIT CONTROL SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 23

OUTRIGGER INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 24

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STABILITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 24

DIGGER DERRICK OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 25

LOAD CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 27

INSTALLED OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 28

READING THE LOAD CAPACITY CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 29

LOAD LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 29

LIFTING AND BOOM SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 31

ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 31

LIFT CYLINDER CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 31

INTERMEDIATE SECTION (SECOND SECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 32

HYDRAULIC UPPER BOOM (FIBERGLASS THIRD SECTION) . . . . . . . . . . . . . . . . . . . . . . . . .1 - 32

TRANSFERABLE POLE GUIDE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 33

WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 34

TURNTABLE WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 34

BOOM TIP WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 34

WINCH LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 35

ELECTROCUTION HAZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 36

STRINGING THE WINCH LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 36

OPERATING THE WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 37

DIGGING OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 38

LOWERING THE DIGGER/AUGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 38

CHANGING AUGERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 39

DIGGING POLE HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 40

DIGGING IN ROCKY CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 41

DIGGING IN FROST OR HARD PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 42

DIGGING DEEP HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 42

DIGGING ANCHOR HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 43

SETTING SCREW ANCHORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 44

STORING DIGGER/AUGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 44

HANDLING AND SETTING POLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 45

ELECTROCUTION HAZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 45

HYDRAULIC TILT POLE PLUMMER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 49

HYDRAULIC TILT POLE GUIDE TRANSFERABLE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . .1 - 50

POLE GUIDE INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 50

RECOMMENDED USE OF HYDRAULIC TAMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 51

RECOMMENDED PROCEDURE FOR REMOVING POLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 52

(ZONE A ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 52

HYDRAULIC POLE PULLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 53

AERIAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 55

LIFT LOCK CONTROL HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 55

AERIAL PLATFORM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 56

WORKING ON OR NEAR ENERGIZED CONDUCTORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 56

AERIAL PLATFORMS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 59

AERIAL PLATFORM AND BRACKET INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 60

FULL PRESSURE HYDRAULIC TOP CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 62

EXTENDING AND STORING FULL PRESSURE TOP CONTROLS . . . . . . . . . . . . . . . . . . . . . .1 - 62

UPPER CONTROL SELECTOR AT LOWER CONTROLS (OPTION VALVE). . . . . . . . . . . . . . .1 - 63

TOP CONTROLS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 64

AUXILIARY PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 66

EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 66

POWER LINE CONTACT ON GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 66

CONTROL SELECTOR (EQUIPPED WITH UPPER CONTROLS) . . . . . . . . . . . . . . . . . . . . . . .1 - 68

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MANUAL ROTATION (WORM DRIVE ROTATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 68

AUXILIARY LET DOWN POWER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 68

HYDRAULIC LINE FAILURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 69

ENGINE FAILURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 70

HYDRAULIC PUMP FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 70

CONTROL VALVE FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 71

FALL PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 71

RESPONSE TO A FALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 71

JIB INSTALLATION AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 72

TILTING AND EXTENDING JIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 76

LEAVING THE JOB SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 77

SECTION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

MAINTENANCE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

PREVENTATIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

MAINTENANCE PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

ADJUSTMENTS AND REPAIRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2

OPERATIONAL CHECKLISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2

FREQUENT AND PERIODIC INSPECTION INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3

DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3

90 DAYS (360 HOURS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3

180 DAYS (720 HOURS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3

12 MONTHS (1,050 HOURS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3

LUBRICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4

WIRE ROPE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5

SYNTHETIC ROPE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5

HOOK INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 6

APPENDIX - A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1

STANDARDS AND REGULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1

OSHA EXCERPTS: (CLEARANCE DISTANCE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 2

STANDARD HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 4

APPENDIX - B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1

RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1

ANSI A10.31-2013 (PARTIAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1

SURVEY OF JOB SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 11

DIGGER DERRICK

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463280 - 9/14 Terex South Dakota, Inc. Digger Derrick

DIGGER DERRICK

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Digger Derrick Terex South Dakota, Inc. 463280 - 9/14

INTRODUCTION

OWNERS, USERS AND OPERATORS

Thank you for choosing Terex South Dakota, Inc. equipment for your application. User safety is our number

one priority and this is best achieved by our joint efforts.

As equipment users and operators, you make a major contribution to safety if you:

1. Comply with OSHA, federal, state, ANSI, local and your company regulations.

2. Read, understand and follow the instructions in this manual and other manuals supplied with this

vehicle.

3. Only allow trained operators, directed by informed and knowledgeable supervision, to run the unit.

If there is anything in this manual that is not clear or you believe should be added, please send your

comments to:

Manager of Publications

Terex South Dakota, Inc.

500 Oakwood Road

Watertown, South Dakota 57201

You may also contact us by phone at: (605) 882-4000

This manual contains important information on the safe use of your Terex South Dakota, Inc. equipment.

Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily

expose you and others to dangerous situations. For your safety and the safety of those around you, you

must operate your Terex South Dakota, Inc. equipment as instructed in this manual.

This manual shall be stored on the vehicle for access by the operator. The Operators manual is required to

be stored on the vehicle by ANSI and OSHA regulations.

PRODUCT IDENTIFICATION

The serial number is located on the ID plaque. It may be located on the turntable, pedestal or lower boom,

depending on options and features. The serial number of the vehicle (VIN) will be different than the serial

number for the Aerial Device. Please refer to the Aerial Device serial number when contacting Terex South

Dakota, Inc. for service and parts information. Refer to the ID plaque for capacity and dielectric information.

INTENDED USE

This machine is intended to be used to perform multiple operations. If equipped with material handling

features it may be used to lift material, including poles, only within its rated capacity. Units equipped with an

auger can be used for digging operations. Use of this product in any other way is prohibited and contrary to

its intended use.

This is the safety alert symbol. It is used in this manual to alert you to potential

personal injury hazards. Obey all safety messages that follow this symbol to avoid

possible injury or death.

Serial Number

DIGGER DERRICK

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463280 - 9/14 Terex South Dakota, Inc. Digger Derrick

INTRODUCTION

BULLETIN DISTRIBUTION AND COMPLIANCE

It is the owners responsibility to comply with all bulletins issued by Terex South Dakota, Inc. or the vehicle

manufacturer. Safety of product users is of paramount importance to Terex South Dakota, Inc. Various

bulletins are used by Terex South Dakota, Inc. to communicate important safety and product information to

dealers and machine owners. The information contained in bulletins is tied to specific machines using the

machine model number and serial number. Distribution of these bulletins is based on the most current owner

on record along with their associated dealer, so it is important to register your machine and keep your

contact information up to date and changes in ownership. To ensure safety of personnel and the reliable

continued operation of your machine, compliance with the information and actions in the bulletins are

mandatory.

CONTACTING THE MANUFACTURER

If it is necessary to contact the manufacturer of the machine, supply the unit model number, serial number

and your name and contact information. At minimum, the manufacturer should be contacted for:

• Accident Reporting

• Questions regarding product applications and safety

• Standards and regulations compliance information

• Questions regarding product modifications

• Current owner updates, such as changes in machine ownership or changes in your contact

information (See Transfer of Machine Ownership below)

TRANSFER OF MACHINE OWNERSHIP

If you are not the original owner of this machine, copy the following form to provide information on the

ownership change.

This information will insure that you are the owner on record for this machine and you will receive applicable

notices and advisories in a timely manner.

You can mail information on changes in ownership to Terex South Dakota, Inc., Inc, 500 Oakwood Road, PO

Box 1050, Watertown, SD 57201 or email the information to: utilitie[email protected].

REGISTRATION CARD

Owner’s Name

Address

City State Zip

Signed Title

Terex South Dakota, Inc. Model Ser. #

VIN # Customer Truck #

Check: ()Operation & Maintenance Manual Received.

Date Placed in Service:

Previous Owner

Address

Note: It is the sellers responsibilty to provide the Operator’s manual to the purchaser. Replacements can be

ordered from Terex, South Dakota.

DIGGER DERRICK

-III

Digger Derrick Terex South Dakota, Inc. 463280 - 9/14

SAFETY

The operator is the single most important factor for safety when using any piece of equipment. Learn to

operate your Terex South Dakota, Inc. equipment in a safe manner.

NOTE: The best method to protect yourself and others from injury or death is to use common

sense. If you are unsure of any operation, do not continue until you are satisfied that it is

safe to proceed.

HAZARD CLASSIFICATION SYSTEM

This machine contains safety signs to assist in hazard recognition and prevention. The hazard

classification system is a multi-tier system used to alert you to potential personal injury hazards. Signal

words used with the safety alert symbol indicate a specific level of severity of the potential hazard. To

help you recognize important safety information, we have identified warnings and instructions that

directly impact safety.

PROPERTY DAMAGE MESSAGES

The signal word NOTICE, shown without the safety alert symbol, is used to address specific practices or

draw attention to supplemental information that is not related to personal injury.

This is the safety alert symbol. It is used in this manual to alert you to potential

personal injury hazards. Obey all safety messages that follow this symbol to avoid

possible injury or death.

Danger is always used with the safety alert symbol and white letter on red background.

Indicates a hazardous situation that, if not avoided, will result

in death or serious injury.

Warning is always used with the safety alert symbol and black letters on orange background.

Indicates a hazardous situation that, if not avoided, could

result in death or serious injury.

Caution is used with the safety alert symbol and black letters on yellow background.

Indicates a hazardous situation that, if not avoided, could

result in minor or moderate injury.

Notice does not use the safety alert symbol and text is white italic letters on blue background.

Indicates information considered important, but not hazard

related (e.g., messages related to property damage).

DANGER

WARNING

CAUTION

DIGGER DERRICK

-IV

463280 - 9/14 Terex South Dakota, Inc. Digger Derrick

SAFETY

1. Study all safety messages and apply them on the job.

2. Modifications to this Terex South Dakota, Inc. equipment from the original design specifications without

written permission from Terex South Dakota, Inc. are strictly forbidden. A modification may compromise

the safety of the Terex South Dakota, Inc. equipment, subjecting users to serious injury or death. Any

such modification will void any remaining warranty.

3. Terex South Dakota, Inc. reserves the right to change, improve, modify or expand features of its

equipment at any time. Specifications, model or equipment are subject to change without notice and

without incurring any obligations to change, improve, modify or expand features of previously delivered

equipment.

4. Comply with manufacturer’s instructions and requirements of current OSHA regulations and ANSI

standards.

In addition to maintenance and operating instructions in this manual, the operator

must read and understand all the instructions in the following safety guidelines.

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