Terex AL5 Manual de usuario
Operator's Manual
A
L5
ANSI/CSA
North America
South America
Asia
Vertical Mas
t
with tier
4
o
p
tion
with
Maintenance
Information
First Edition
First Printing
Part No. 1255533
Operator's Manual First Edition • First Printing
AL5 Vertical Mast Part No. 1255533
FrontMatter
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.terex.com
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions............. 4
General Safety ...................................................... 6
Work Area Safety................................................ 10
Legend ................................................................ 15
Controls............................................................... 16
Inspections.......................................................... 22
Operating Instructions......................................... 32
Transport and Lifting Instructions ....................... 37
Maintenance ....................................................... 39
Specifications...................................................... 42
Reporting Safety Defects.................................... 43
Copyright © 2014 Terex Corporation
First Edition: First Printing, February 2015
"Terex" is a registered trademark of Terex USA, LLC in the
USA and many other countries.
First Edition • First Printing Operator's Manual
Introduction
Part No. 1255533 AL5 Vertical Mast 1
Introducti on
About this manual
Terex appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Terex
machine.
This manual should be considered a permanent
part of your machine and should remain with the
machine at all times. If you have any questions,
contact Terex.
Product Identification
The machine serial number is located on the serial
label.
Intended Use
This machine is intended to be used only to provide
lighting and electrical power to a work site. Use of
this product in any other way is prohibited and
contrary to its intended use.
Bulletin Distribution and
Compliance
Safety of product users is of paramount importance
to Terex. Various bulletins are used by Terex to
communicate important safety and product
information to dealers and machine owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their associated
dealer, so it is important to register your machine
and keep your contact information up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
Serial number stamp
Serial label
Operator's Manual First Edition • First Printing
Introduction
2 AL5 Vertical Mast Part No. 1255533
Contacting the Manufacturer
At times it may be necessary to contact Terex.
When you do, be ready to supply the model
number and serial number of your machine, along
with your name and contact information. At
minimum, Terex should be contacted for:
Accident reporting
Questions regarding product applications and
safety
Standards and regulatory compliance information
Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that
applies to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules–safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
First Edition • First Printing Operator's Manual
Introduction
Part No. 1255533 AL5 Vertical Mast 3
Hazard Classification
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol–used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
that if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
that if not avoided, could result in
death or serious injury.
Indicates a hazardous situation
that if not avoided, could result in
minor or moderate injury.
Indicates information considered
important, but not hazard related
(e.g. messages related to
property damage)
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
DANGER
WARNING
CAUTION
NOTICE
Operator's Manual First Edition • First Printing
Symbol and Hazard Pictorials Definitions
4 AL5 Vertical Mast Part No. 1255533
Symbol and Hazard P ictorials Definiti ons
Read the operator’s
manual
Electrocution hazard Stop engine Earth ground Electrocution hazard
Maintain required
clearance
Explosion / Burn
hazard
Disconnect battery
Read the service
manual
Keep away from
moving parts
Keep away from
moving parts
Burn hazard Explosion / Burn
hazard
Corrosive acid. Explosion hazard Do not use ether or
other high energy
starting aids on
machines equipped
with glow plugs.
First Edition • First Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 1255533 AL5 Vertical Mast 5
No smoking No flame No flame Burn hazard Burn hazard
Burn hazard Burn hazard Stay clear of hot
exhaust
Burn hazard, hot
components
Stay clear of hot
surfaces under cover
Carbon Monoxide
hazard
Do not use light tower
indoors
Wear protective
clothing
Shattering glass
hazard
Lifting point
Tie-down point Tip-over hazard Deploy outriggers
before raising mast
Tip-over hazard, tow
speed
Operator's Manual First Edition • First Printing
General Safety
6 AL5 Vertical Mast Part No. 1255533
General Safety
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97602
97666
228711
228711
97675 133148
114258
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114431 228708 133483
114258
97602
97666
133148
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First Edition • First Printing Operator's Manual
General Safety
Part No. 1255533 AL5 Vertical Mast 7
T108022
T108021
133483
133148
133012
1261258
114431
133483
133148
133012
T108022
T108021
1261258
114431
DANGER
Electrocution
hazard.
Contact with
voltage will
result in death
or serious
injury.
1261258 A
STOP
Shut down
engine/generator
and disconnect
battery supply
before servicing.
Read the service
manual.
1
2
3
4
Operator's Manual First Edition • First Printing
General Safety
8 AL5 Vertical Mast Part No. 1255533
133149
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