Terex Z-33 Manual de usuario

Operator's Manual

®-33

DC Power

Second Edition

First Printing

Part No. 1287493GT

with

Maintenance

Information

ANSI/CSA

North America

South America

Asia

Serial number range

from Z3318M-2801

II Z®-33 Part No. 1287493GT

Second Edition • First Printing

Operator's Manual

Contents

Introduction.......................................................... 1

Symbol and Hazard Pictorials Definitions............ 5

General Safety..................................................... 7

Personal Safety ................................................. 13

Work Area Safety .............................................. 14

Legend............................................................... 21

Controls ............................................................. 22

Inspections ........................................................ 27

Operating Instructions ....................................... 40

Transport and Lifting Instuctions ....................... 47

Maintenance...................................................... 50

Specifications .................................................... 52

Second Edition: First Printing, October 2019

Genie and "Z" are registered trademarks of Terex South

Dakota, Inc. in the U.S.A. and many other countries.

These machines comply with

ANSI/SAIA A 92.20

CAN/CSA B354.6

TEREX Global GmbH

Bleicheplatz 2

8200 Schaffhausen

Switzerland

Technical Assistance Service

Telephone: +39 075 9418129

+39 075 9418175

e-mail: [email protected]

Part No. 1287493GT Z®-33 1

Second Edition • First Printing Operator's Manual

Introduction

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identication

The machine serial number is located on the serial

label.

Sequence number

stamped on chassis

Serial label

(located under cover)

Intended Use and Familiarization

Guide

The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site. Before operating the machine, it’s

the operator’s responsibility to read and

understand this familiarization guide.

Each person must be trained to operate a

MEWP.

Familiarization with the MEWP must be given

to each person who is authorized, competent

and trained.

Only trained and authorized personnel should

be permitted to operate the machine.

The operator is responsible to read,

understand, and obey the manufacturer’s

instructions and safety rules provided in the

Operator’s Manual.

The Operator’s Manual is located in the manual

storage container, at the platform.

For specific product applications, see

Contacting The Manufacturer.

2 Z®-33 Part No. 1287493GT

Second Edition • First Printing

Operator's Manual

Introduction

Platform controls symbology and

related machine movement:

Platform level

Secondary boom up/

down

Primary boom up/

down

Turntable rotate

Boom extend/

retract

Drive forward/

reverse

Steer right/left

Ground controls symbology and

related machine movement:

Platform level,

primary boom

extend/retract,

primary boom up/

down, secondary

boom up/down

Turntable rotate

Sequential functions and movement:

• Drive and steer.

Interlocked functions:

• Elevated drive speed.

• Elevated drive in an off-level condition.

• Drive enable when the boom is rotated past the

non-steer wheels.

Limitation of use:

• The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site.

• Do not elevate the platform unless the machine

is on a firm level ground.

Part No. 1287493GT Z®-33 3

Second Edition • First Printing Operator's Manual

Introduction

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine,

along with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Bulletin Distribution and

Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used

by Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register

your machine and keep your contact information

up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

To view any open bulletins for your machine, visit

us on the web at www.genielift.com.

4 Z®-33 Part No. 1287493GT

Second Edition • First Printing

Operator's Manual

Introduction

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules–safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and work site regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use

mild soap and water to clean safety signs. Do not

use solvent-based cleaners because they may

damage the safety sign material.

Hazard Classication

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to

alert personnel to potential

personal injury hazards. Obey

all safety messages that follow

this symbol to avoid possible

injury or death.

DANGER

Indicates an imminently

hazardous situation which, if

not avoided, will result in death

or serious injury.

WARNING

Indicates a hazardous situation

which, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a hazardous situation

which, if not avoided, may

cause minor or moderate injury.

NOTICE

Indicates a property damage

message.

Part No. 1287493GT Z®-33 5

Second Edition • First Printing Operator's Manual

Symbol and Hazard Pictorials Denitions

12.5 m/sec

Crush hazard Explosion hazard Collision hazard Collision hazard Runaway Hazard

12.5 m/sec

Tip-over hazard Tip-over hazard Raise platform on

firm, level surface

Electrocution

hazard

Maintain required

clearance

12.5 m/sec

12.5 m/se

12.5 m/sec

Color Coded

Direction Arrows

Maximum capacity Wind speed Manual force Access by trained

and authorized

personnel only

Electrocution

hazard

Grounded AC

3-wire outlet only

Replace damaged

wires and cords

Batteries used as

counterweight

Burn hazard

6 Z®-33 Part No. 1287493GT

Second Edition • First Printing

Operator's Manual

Symbol and Hazard Pictorials Denitions

Recovery procedure if tilt alarm sounds

while elevated.

No smoking

No flame

Stop engine

Read the

operator’s

manual

Platform uphill:

1 Lower primary

2 Lower secondary

3 Retract primary

Platform downhill:

1 Retract primary

2 Lower secondary

3 Lower primary

Wheel load

No smoking

Lanyard anchorage

point

Replace tires with

tires of same

specification.

Voltage rating for

power to platform

Pressure rating for

air line to platform

12.5 m/sec

Emergency lowering Crush hazard Support the platform

or boom during

maintenance

Lifting point Tie-down point

12.5 m/sec

Platform tie-down

instructions

Lifting & tie-down

instructions

Part No. 1287493GT Z®-33 7

Second Edition • First Printing Operator's Manual

General Safety

Safety Signs and Locations

1261933

31060

31508

1261933

31060 114390

3178731788 1261933 31060

Tip-over Hazard

Altering or disabling limit

switches can result in machine

tip-over. Machine tip-over will

result in death or serious injury.

Do not alter or disable limit

switch(s).

31060 C

DANGER

Explosion/Burn Hazard

Battery explosion and/or contact with

corrosive acid will result in death or serious

injury.

Wear appropriate personal protective

equipment, including gloves, face shield

and long sleeve shirt.

Read manuals. If you do not understand

the information in the manuals, consult your

supervisor, the owner or the manufacturer.

Keep all open flames

and sparks away.

31788 D

114390

31788

31787

1261933 B

Solid Rubber NM Tires

Tire size: 22x9x17

Tire Contact Pressure

70 psi / 483 kPa

Wheel Lug To rque

Dry: 125 ft-lbs / 169 Nm

Lubricated: 94 ft-lbs /

127 Nm

Tip-over Hazard

Tipping over this

machine will

result in death or

serious injury.

Do not replace

factory installed

tires with tires of

a different

specification or

ply rating

DANGER

31787 G

Tip-over Hazard

Tipping over this machine

will result in death or

serious injury.

Minimum battery weight:

Minimum battery box weight:

≥ 105 lbs / 47.6 kg

≥ 530 lbs / 240.4 kg

Crush Hazard

Contact with moving work platform or

boom can result in death or serious injury.

Securely brace work platform or boom

during maintenance. 1267121 A

1267121

Improper operation or maintenance of

this equipment can result in death or

serious injury.

Access by trained and

authorized personnel only.

1263543 A

1263543

1267121

1263543

8 Z®-33 Part No. 1287493GT

Second Edition • First Printing

Operator's Manual

General Safety

Safety Signs and Locations

1261933

31788

31787

31060

1261933

52865

1261933

31060

Tip-over Hazard

Altering or disabling limit

switches can result in machine

tip-over. Machine tip-over will

result in death or serious injury.

Do not alter or disable limit

switch(s).

31060 C

DANGER

Explosion/Burn Hazard

Battery explosion and/or contact with

corrosive acid will result in death or serious

injury.

Wear appropriate personal protective

equipment, including gloves, face shield

and long sleeve shirt.

Read manuals. If you do not understand

the information in the manuals, consult your

supervisor, the owner or the manufacturer.

Keep all open flames

and sparks away.

31788 D

114390

31788

31787

1261933 B

Solid Rubber NM Tires

Tire size: 22x9x17

Tire Contact Pressure

70 psi / 483 kPa

Wheel Lug To rque

Dry: 125 ft-lbs / 169 Nm

Lubricated: 94 ft-lbs /

127 Nm

Tip-over Hazard

Tipping over this

machine will

result in death or

serious injury.

Do not replace

factory installed

tires with tires of

a different

specification or

ply rating

DANGER

31787 G

Tip-over Hazard

Tipping over this machine

will result in death or

serious injury.

Minimum battery weight:

Minimum battery box weight:

≥ 105 lbs / 47.6 kg

≥ 530 lbs / 240.4 kg

Improper operation or maintenance of

this equipment can result in death or

serious injury.

Access by trained and

authorized personnel only.

1263543 A

1263543

1263543 1143901280819

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