Teradyne Z1890 Manual

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Instra

Z1800-Series

Teradyne, Inc.

Assembly Test/Walnut Creek

2625 Shadelands Drive

●

Walnut Creek, CA 94598-2597

Publication Number 1800M009 Copyright Teradyne, Inc.

OPERATOR’S

GUIDE

Product Warranty

THE STANDARDTERADYNE WARRANTY CONSTITUTES THE ONLY REPRESENTATION OR

WARRANTY MADE BY TERADYNE WITH RESPECTTO ANY EQUIPMENT, GOODS OR SERVICES

SUPPLIED BY TERADYNE. TERADYNE MAKES NO OTHER WARRANTIES OR

REPRESENTATIONS, EXPRESSED OR IMPLIED, IN FACT OR IN LAW, INCLUDING THE IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO

EVENT WILL TERADYNE BE LIABLE FOR INCIDENTAL, SPECIAL OR CONSEQUENTIAL

PENALTIES OR DAMAGES, INCLUDING LOST PROFITS, OR PENALTIES AND/OR DAMAGES FOR

DELAY IN DELIVERY OR FAILURE TO GIVE NOTICE OF DELAY, EVEN IF TERADYNE HAS BEEN

ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

Due to an ongoing policy of constantly updating equipment and procedures, the contents of this

document are subject to change without notice.

Teradyne assumes no responsibility for errors or for any damages that result from the implementation of

the procedures described in this publication. Teradyne also reserves the right to make changes in its

products without incurring any obligation to incorporate such changes in units previously sold or

shipped. Teradyne makes no commitment to update nor to keep current the information contained in

this document.

Teradyne assumes no responsibility for the use of any circuitry other than the circuitry embodied as a

Teradyne product. No other circuit patent licenses are implied.

This software system consists of computer software and documentation.It contains trade secrets and

conﬁdential information which are proprietary to Teradyne, Inc. Its use or disclosure in whole or in part

without the express written permission of Teradyne, Inc.is prohibited.

This software system is also an unpublished work protected under the copyright laws of the United

States of America. If this work becomes published, the following notice shall apply:

Trademarks

The following are trademarks or registered trademarks of Teradyne and may be used to describe only

Teradyne, Inc., Assembly Test/Walnut Creek products:

Borland and Paradox are trademarks of Borland International, Inc.

C++ and UNIX are registered trademarks of AT&T Bell Laboratory.

Codewright is a trademark of Premia Corporation.

ETHERNET is a trademark of Xerox Corporation.

FABmaster is a registered trademark of FABMASTER S.A.

HP-UX is a registered trademark of Hewlett-Packard Company.

IBM, MicroChannel, and PS/2 are registered trademarks of International Business Machines, Inc.

LabWindows, LabWindows/CVI, NI-488.2, and NI-VXI are trademarks of National Instruments

Corporation.

Microsoft, MS-DOS, QuickC, Windows 95, and WindowsNT are either registered trademarks or

trademarks of Microsoft Corporation in the United States and/or other countries.

Okidata and Microline are registered trademarks of Oki Electric Industry Company, Ltd.

OS-9 and Microware are registered trademarks of Microware Systems Corporation.

SunOS and Solaris are registered trademarks of Sun Microsystems, Inc.

VAX and VMS are registered trademarks of Digital Corporation.

APC

AutoLoad

AutoLocate

BoardWatch

Boundary Scan Intelligent

Diagnostics (BSID)

CapScan

Component Designer (CDES)

DeltaScan

FrameScan

FrameScan Plus

HostLink

Inline Device Programmer

(ILDP)

InterScan

MultiScan II

PentaVision

PRISM

ProcessWatch

Programmer Efﬁciency

Package (PEP)

Quick-Check

Safecracker

Spectrum 8800-Series

Test Toolbox

Tester-Aided Instruction

TestQA

VICTORY

VP/VXI

WaveScan

Z1800-Series

Z1800-S

ERIES

PERATOR

’

UIDE

Manual History

•

Nineth Edition, October 1998, F.2b operating system

•

Eighth Edition, June 1996, F.1 operating system

•

Seventh Edition, October 1995, F.0 operating system

•

Sixth Edition, June 1995, Version E.4 operating system

•

Fifth Edition, January 1994, Version E.0 operating system

•

Fourth Edition, December 1992, Version D.2 operating system

•

Third Edition, February 1992, Version D.1 operating system

•

Preliminary Second Edition, November 1991, Version D.0 operating system

•

First Edition, July 1991, Version C.1 operating system

Additional copies of this manual may be obtained from Teradyne.

Publications No. 1800M009

2625 Shadelands Drive .Walnut Creek, CA 94598 .(925) 932-6900

Customer Service Hotline (800) 457-8326

ONTENTS

Preface

Chapter 1 Safety

Teradyne’s Product Safety Policy....................................................... 1-1

General Safety Information................................................................. 1-1

Safety Practices.................................................................................. 1-2

Operation ...................................................................................... 1-2

Electrostatic Discharge ................................................................. 1-3

Safety Symbols and Markings............................................................. 1-4

Safety Symbols ............................................................................. 1-4

Safety Labels ................................................................................ 1-4

Warning Terminology.................................................................... 1-5

Power On/Off Sequence..................................................................... 1-5

Power On ...................................................................................... 1-5

Normal Power Off.......................................................................... 1-6

Emergency Power Off......................................................................... 1-9

Emergency Manual Off Switch...................................................... 1-9

External Hazards................................................................................. 1-9

Electrical........................................................................................ 1-9

Mechanical.................................................................................... 1-9

Safety Notes...................................................................................... 1-10

Z1890, Z1880.............................................................................. 1-10

Z1888—Z1888-1, Z1888-2.......................................................... 1-12

Z1884.......................................................................................... 1-15

Z1866.......................................................................................... 1-18

Z1860-NB.................................................................................... 1-20

Z1860.......................................................................................... 1-22

Z1850.......................................................................................... 1-24

Z1840.......................................................................................... 1-26

Z1820.......................................................................................... 1-28

Z1808, Z1805.............................................................................. 1-30

Z1803 Plus—Z1803-1, Z1803-2.................................................. 1-32

Z1800.......................................................................................... 1-34

Z1860M....................................................................................... 1-37

Z1850M....................................................................................... 1-39

Z1840M....................................................................................... 1-41

Chapter 2 Tester Description

Illustrations of the Testers................................................................... 2-1

Z1890, Z1880................................................................................ 2-2

Z1888—Z1888-1, Z1888-2............................................................ 2-3

Z1884............................................................................................ 2-4

Z1866............................................................................................ 2-5

Z1860-NB...................................................................................... 2-6

Z1860............................................................................................ 2-7

Z1850............................................................................................ 2-8

Z1840............................................................................................ 2-9

Z1820.......................................................................................... 2-10

Z1808, Z1805.............................................................................. 2-11

Z1803 Plus—Z1803-1, Z1803-2.................................................. 2-12

Z1800.......................................................................................... 2-13

Z1860M....................................................................................... 2-14

Z1850M....................................................................................... 2-15

Z1840M....................................................................................... 2-16

Console Controls......................................................................... 2-17

Operator Control Panels ............................................................. 2-17

Operator Control Pod.................................................................. 2-20

Emergency Manual Off Switch.................................................... 2-20

Test Jack Panels......................................................................... 2-21

Interface Vacuum Switches......................................................... 2-24

Rear Panels ...................................................................................... 2-26

Rear Panels—Z1890, Z1888, Z1880, Z1808,

Z1805, Z1803 Plus...................................................................... 2-26

Rear Panel—Z1884, Z1860-NB, Z1860, Z1840, Z1866, Z1850 . 2-27

Rear Panels—Z1820, Z1800 ...................................................... 2-28

Rear Panel—Z1860M, Z1840M, Z1850M................................... 2-29

AC Power System............................................................................. 2-29

AC Power Distribution Assembly—Z1890, Z1888,

Z1880, Z1860-NB, Z1808, Z1805, Z1803................................... 2-30

AC Power Distribution Assembly—Z1884................................... 2-31

AC Power Distribution Assembly—Z1866, Z1860, Z1850,

Z1840,Z1860M, Z1850M, Z1840M ............................................. 2-32

Fixture Receiver Interface................................................................. 2-33

Fixture Receiver Interface—Z1890, Z1888, Z1880,

Z1808, Z1805, Z1803 Plus.......................................................... 2-33

Fixture Receiver Interface—Z1884 ............................................. 2-34

Fixture Receiver Interface—Z1866 ............................................. 2-35

III

Z1800-Series Operator’s Guide

Fixture Receiver Interface—Z1860-NB, Z1860........................... 2-36

Fixture Receiver Interface—Z1850 ............................................. 2-37

Fixture Receiver Interface—Z1840 ............................................. 2-37

Fixture Receiver Interface—Z1860M, Z1850M, Z1840M............ 2-37

Fixture Receiver Interface—Z1820 ............................................. 2-38

Fixture Receiver Interface—Z1800 ............................................. 2-38

Vacuum System—Vacuum Testers.................................................. 2-39

Fixture—Vacuum Testers ................................................................. 2-39

Computer .......................................................................................... 2-39

Keyboard..................................................................................... 2-39

Mouse ......................................................................................... 2-39

Screen Color ............................................................................... 2-39

Printer.......................................................................................... 2-39

Chapter 3 Operating the Tester

Daily Operations.................................................................................. 3-2

Set Up for Static Safety................................................................. 3-2

Check the Printer .......................................................................... 3-3

Inspect the Fixture......................................................................... 3-3

Board Testing...................................................................................... 3-4

Load the Fixture and Board........................................................... 3-4

Test Boards................................................................................... 3-6

Testing Digital Connectivity............................................................... 3-11

Analyzing Printout of Test Results.................................................... 3-17

Component Failure Message...................................................... 3-17

AutoProbeCheck Failure Messages............................................ 3-18

Section Abort Messages ............................................................. 3-19

Shorts Locator Messages ........................................................... 3-19

Troubleshooting for Operators.......................................................... 3-20

Tester Power............................................................................... 3-20

Inconsistent Board Failures......................................................... 3-20

Failing Batches of Boards ........................................................... 3-20

Run Command............................................................................ 3-21

Vacuum Tester Problems............................................................ 3-21

Index

Z1800-Series Operator’s Guide

REFACE

The

Z1800-Series Operator’s Guide

provides the information you need to operate Z1800-

series testers. The procedures outlined here are meant to be performed by persons

designated as operators.

This manual provides operator safety information, a description of tester hardware, and

instructions for operating the tester and interpreting test results.

Procedures requiring the expertise of technicians, programmers, or supervisors are

documented in your tester-speciﬁc system reference, the

Z1800-Series Maintenance

Reference, Z1800-Series Programmer’s Guidebook

, and the

Z1800-Series options

documentation pertinent to your system.

For detailed information about the documentation set, refer to the

Getting Started Quick

Reference.

How to Use the

Manual

To ﬁnd information efﬁciently, refer to the table of contents and the index. The table of

contents lists ﬁrst- and second-level headings and also lists the titles of illustrations and

tables. The index will help you ﬁnd speciﬁc information in greater detail, often under

different terms reﬂecting varying ways of thinking about a topic.

To help you accomplish tasks, procedures are broken into numbered steps. Illustrations

accompanying procedures facilitate the performance of complex tasks.

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