Tennant IRIS T300 Manual de usuario

KIT NO. 9014676- USA, 9014101- International Page1of9

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

T300 IRIS Telemetry Kit

This kit includes the necessary parts to install IRIS telemetry technology on a standard T300 model.

INSTALLATION INSTRUCTIONS:

Installation Time: 1.5 Hours

Kit Installation Requirements:

- Tennant ServiceLink computer or a computer with Wi-Fi

connection to access the Tennant Service Application

Software, and USB cable (supplied with kit).

Computer System Requirements: Windows



7OS,

Microsoft .NET Framework 4.5 or later, USB Port.

- The IRIS Telemetry Kit MUST be activated to complete

installation. After kit is installed CALL Technical Support to

activate as described on page 6.

Special Tools Required: T-25 torque screwdriver

PREPARE MACHINE FOR KIT INSTALL:

1. Drain the solution and recovery tanks.

2. Park the machine on a level surface and remove key.

3. Disconnect battery cables from battery pack. If model

is equipped with the red quick disconnect connector,

disconnect connector (Figure 1).

NOTE: If model is equipped with the optional battery

lift-out tray, the batteries and tray must be removed from

machine to allow space to replace the circuit board.

WARNING: Always disconnect battery cables

from machine before working on electrical

components.

Models with battery

cable connectors

Fig. 1

4. Cut the three cable-ties that secure the vacuum hose,

drain hose, and battery cables to the heat- sink panel

(Figure 2).

Cable-Ties

Cable-Tie

Fig. 2

5. Remove the top two screws from the heat-sink panel

and carefully lower panel as shown (Figure 3). Place a

piece of cardboard over the battery terminals to prevent

contact with metal heat-sink panel.

FOR SAFETY: When servicing machine, keep all

metal objects off batteries.

Fig. 3

6. Disconnect wire connections and remove circuit board

from the heat-sink panel (Figure 4). The circuit board

is mounted to panel with eight torque head screws

and five standoffs. Squeeze standoff flange to release

circuit board from panel.

Standoff Heat-sink

Panel

Fig. 4

Page2of9

KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

INSTALL TELEMETRY CIRCUIT BOARD, SIM

CARD AND ANTENNA:

1. Use the supplied static ground strap as instructed

when handling new circuit board (Figure 5).

Fig. 5

2. Carefully remove the telemetry SIM card from the card

holder (Figure 6).

NOTE: DO NOT dispose the card holder, the bar-code

information will be needed to activate the telemetry

system as described later to complete installation.

SIM

card

USA SIM Card

(Yellow)

International SIM Card

(White)

Card holder

SIM

card

Card holder

Kit 9014101

Kit 9014676

Fig. 6

3. Fully insert the SIM card into the circuit board card slot

as shown (Figure 7).

Clipped

Corner

SIM

Card

Slot

SIM Card

Fig. 7

4. Mount the new circuit board to the heat-sink panel

using existing hardware (Figure 8). Install the antenna

bracket with two spacers as shown. Reconnect the five

wire harness connectors to new circuit board.

Antenna

Bracket and

two Spacers

Fig. 8

5. Reconnect the bus-bar and red battery cable to new

circuit board. To allow clearance to remount panel to

machine, position the wires that are connected to the

stand-off as shown (Figure 9).

Red

Cable

Position wires

as shown

Stand-off

Bus-bar

Stand

-off

9Nm

6.6 lb-ft 3.9 Nm

2.9 lb-ft

Fig. 9

6. Connect the new circuit board’s antenna wire to the

antenna bracket as shown (Figure 10). Then connect

the antenna wire to circuit board wire as shown .

Fig. 10

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KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

7. Adhere the cable clip to machine as shown. Secure

antenna wire within clip. Using two cable clamps and

two shelf-tapping screws, mount the antenna to

machine as shown (Figure 11).

Cable Clip

[575037] Cable

Clamp

[140916]

Screw

[1018155]

Antenna

Wire

Fig. 11

8. Re-install the heat-sink panel to machine. Make sure to

reconnect ground wire to panel (Figure 12).

Ground Wire

Fig. 12

9. Reconnect cables, vacuum hose and drain hose to the

heat-sink panel with cable-ties (Figure 13).

Cable-Tie

[130773] Cable-Tie

[130773]

Fig. 13

INSTALL AM II BATTERY CHARGER

COMMUNICATION ADAPTOR HARNESS:

Diode Plug

[222290]

Adaptor Harness

[1075195]

1. Remove the two lower torque screws at bottom of

control console and carefully lower the console cover

as shown (Figure 14).

Fig. 14

2. Remove the two upper torque screws from bezel

assembly and lower bezel (Figure 15)

Fig. 15

3. Disconnect the large harness connector from control

board and route the connector down through harness

opening as shown (Figure 16).

Fig. 16

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KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

4. Plug the adaptor harness into the routed connector.

Plug the diode, supplied with kit, into adaptor harness

as shown (Figure 17)

Adaptor

Harness

Diode

Fig. 17

5. Route the adaptor harness up through the harness

opening and connect to control board (Figure 18)

Adaptor

Harness

Fig. 18

6. Replace the bezel and the lower console cover

(Figure 19).

Fig. 19

7. Reconnect battery cables to battery pack (Figure 20).

Models with battery

cable connectors

Fig. 20

8. Apply the FCC label to machine as shown (Figure 21).

Fig. 21

9. See TENNANT SERVICE APPLICATION SOFTWARE

to reconfigure the machine’s control board to

recognize the IRIS Telemetry installed kit.

Page5of9

KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

TENNANT SERVICE APPLICATION

SOFTWARE:

The Tennant Service Application Software is required to

reconfigure the machine’s control board to recognize the

IRIS Telemetry installed kit. The software can be

accessed or installed as described in this section.

NOTICE: If the Service Application Software is currently

installed on your computer, confirm or re-install the software

to ensure latest software version is installed.

IMPORTANT: This kit requires the following firmware

revisions or higher to activate the AM II charger interlock

feature (Figure 22).

Images from the Service Diagnostics Software Application

LCD Model

Membrane Model

Fig. 22

To confirm the firmware versions for models equipped with

LCD displays, go to the “About” screen as shown below

(Figure 23). If the User Interface and Scrub controller

firmware revisions are less than specified below, Service

Application software update may be required to update

firmware revisions. For models with membrane panels,

the Service Application software is required to confirm

firmware version as shown above.

Fig. 23

For Tennant service personnel equipped with

ServiceLink computers, the software is pre-installed on

your computer as described below.

The software application is titled “Service Diagnostics”.

(Figure 24).

Icon on

Desktop

From Start menu

From Start menu > All Programs > Tennant Company >

Tennant Service Diagnostics

Fig. 24

Page6of9

KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

For other Service Groups,the Service Application

Software can be downloaded from the “My Tennantt”

website as described below.

1. Go to www.tennantco.com and click on the “My

Tennant Customer Sign In” tab in the upper left

corner (Figure 25).

Fig. 25

2. Log on to the “My Tennantt” website or register as a

new user (Figure 26).

Fig. 26

3. Once logged on to the “My Tennantt” website, click

on the “Service Application Software” link under

the “Product Support & Solution” section as shown

below (Figure 27).

Fig. 27

5. Within the Service Application Software page, click on

the link titled “Service Diagnostics...” to download

the application installer (Figure 28). Click the Save

button.

Fig. 28

6. Open the “Downloads” folder and locate the

“Firmware_setup” zip file. Open the zip file and click

on the “setup” file to install the application software on

your computer (Figure 29).

Fig. 29

7. After the application software is installed on your

computer, refer to figure 24 to access the program.

Page7of9

KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

REPROGRAM THE CONTROL BOARD:

The following Tennant Service Application Software is

required to reconfigure the machine’s control board to

recognize the IRIS Telemetry installed kit.

See TENNANT SERVICE APPLICATION SOFTWARE

for further details.

1. Start the Service Software Application program

“Service Diagnostics SE...”(Figure 30).

Icon on

Desktop

Fig. 30

2. After start up, the following screen will appear

(Figure 31).

Fig. 31

3. Connect the USB cable to computer and to the USB

port on machine as shown. Turn the key switch to the

on position (Figure 32).

Fig. 32

4. The application software will then connect to the

machine (Figure 33). If the application remains on the

“Connecting to Machine...” screen for an extended

period, cycle key or close and restart the application

software. If it still fails to connect, restart the computer.

Fig. 33

5. Once connected, the home screen will appear (Figure

34). If firmware updates are required, the “Firmware”

button will be highlighted in yellow as shown. Press

the button to update the machine’s firmware.

Fig. 34

If the following screen appears, continue with the

firmware update by pressing the yellow “Update”

button(Figure35).

Fig. 35

Page8of9

KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

6. From the Home screen, press the Configuration

button (Figure 36).

Fig. 36

7. From the machine configuration page, select “Yes”

from the IRIS drop-down menu to configure the

machine with telemetry technology (Figure 37). Then

press the down arrow button to program the machine.

A green check will appear next to the down arrow

button when programmed.

Fig. 37

7. Cycle the key to apply the new machine configuration.

Disconnect the USB cable.

ACTIVATE THE IRIS TELEMETRY SYSTEM

NOTE: The IRIS telemetry system must be activated

to complete this installation. The system will not

function until it is activated.

For assistance to activate the IRIS telemetry system, call

your customer service location:

Before calling, be sure to have the machine serial number

and the 20 digit SIM card bar-code number ready for

activation (Figure 38).

USA Customer Service Location: Call Technical

Support between hours 7:00 am and 5 pm CST, Monday

through Friday.

Australia Customer Service Location: Call CCC

between hours 8:00 am and 5 pm AEST, Monday through

Friday. Ask to be routed to the IRIS expert for assistance.

Canada, Europe, Middle East, Africa Customer

Service Location: Call local IRIS expert between hours

8:00 am and 5 pm, Monday through Friday.

Machine

Serial

Number

International

SIM Card

Bar-Code

Number

USA SIM

Card

Bar-Code

Number

Fig. 38

Page9of9

KIT NO. 9014676- USA, 9014101- International

9014180 Rev. 03 (01- 2017) Tennant Company www.tennantco.com

T300 IRIS Telemetry Kit Parts List

Ref. Part No. Description Qty.

9014101 Telemetry Kit, IRIS, International, Di [T300] (Complete Kit) 1

9014676 Telemetry Kit, IRIS, USA, Di [T300] (Complete Kit) 1

11215340 Circuitboard, Assy [Vw, Cntrl, Telem] 1

21074365 Controller, Telem [SIM Card, White, Intl., M2m- air] (included in Kit 9014101) 1

21074364 Controller, Telem [SIM Card, Yellow, USA., M2m- air] (included in Kit 9014676) 1

3315724 Cs, Antenna, Telem, 18.0 In [Gprs] 1

4140916 Clamp, Cable, Nyl, 0.62d, Nat 2

51018155 Screw, Pan, Phl, M5 X 0.80 X 16, Tcut,Ss 2

6575037 Clip, Cable [quick lock] 1

7130773 Tie, Cable, Nyl, 11.0L, .14W, 3.0 Max. D 3

81071235 Cable, USB 1

927964 Strap, Ground, Static 1

10 1069580 Label, Machine, Telem [FCC, USA,INTL] 1

11 1227812 Bracket, SMA Connector [Antenna] 1

12 1227815 Spacer, Unthreaded, Alum. [Bracket] 2

13 1075195 Harness, Ele, Adaptor, AM II 1

14 222290 Diode, Ele,Plug 1

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