Tennant 5680 Manual de usuario

Drive Module Replacement Kit

KIT NO. 9011905 Page1of7

Model: 5680

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

The original controller board p/n 397785 has been discontinued and replaced by this kit. The kit includes additional

parts for proper installation. Carefully follow the installation instructions as described below.

INSTALLATION INSTRUCTIONS:

Installation Time: 1.5 Hours

Special Tools Required: Ohmmeter to adjust

potentiometer

FOR SAFETY: Before servicing machine, stop

on level surface, turn off machine, and

remove key.

1. Disconnect the black (- ) battery cable from

battery pack.

2. Remove the two screws and the height

adjustment knob from the control console housing.

Lower housing to access control board (Figure 1).

Fig. 1

3. Remove electrical cover from control board.

Discard cover, it’s not required with new module

(Figure 2).

Disconnect the wire connections from old board

and remove board from machine (two screws).

Discard old board (Figure 2).

Fig. 2

9011905 Kit Contents

Ref Part No. Description Qty.

1 1212548 Module, Drive [D515113] 1

2 1206698 Harness, Drive, Adapter [5680] 1

3 1213069 Harness, Potentiometer 1

4 392894 Gauge, Discharge, Battery, 36v, w/gasket 1

5 1073600 Screw, Pan, m4 x 0.7 x 25, fmg 2

4. Mount the new module to panel. Using a 9/64”

drill bit, drill the top mounting hole location as

described. For the bottom hole, use the module

as a drill template (Figure 3).

Drill

bottom

hole

21/8in

[54 mm]

81/4in

[209.5 mm]

Attach

module

using

M4x25

Pan

Screw (2)

Old

board

hole

location

Drill top

hole

Use caution when drilling not to drill into tank.

Fig. 3

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page2of7

KIT NO. 9011905

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

5. Reconnect the existing harness wires to the

new drive module as shown (Figure 4).

23A/Orange

13D/Black

21/Pink

22/Brown

Fig. 4

6. Connect the new wire harness to the new

drive module as shown (Figure 5)

Fig. 5

7. Disconnect the three potentiometer wire

connections (6/Blue, 5/Green and 4D/Yellow)

and remove the old potentiometer from machine

(Figure 6).

Remove Potentiometer

Potentiometer

Wires

Fig. 6

8. Connect wires (36/Blue, 35/Green &

44/Yellow) from the new wire harness to the wire

terminals that were disconnected in step 7

(Figure 7)

Fig. 7

9. Install the new potentiometer as shown

(Figure 8). Do not tighten the nut at this time.

The potentiometer will need to be properly

adjusted before tightening nut. Continue on next

page.

Potentiometer

Set

Screw

Nut

Star

Washers

(2)

Use second star washer from old potentiometer

Fig. 8

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page3of7

KIT NO. 9011905

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

To properly adjust the potentiometer, measure the

potentiometer’s maximum ohm value using an

ohmmeter then divide the max. value by two to

find the center (neutral) position (Figure 9).

Example: Maximum value 5.0K ohms



2.5K ohms (+/- 10%) center position.

With the machine’s control grips at the neutral

position, rotate the body of the potentiometer up

or down until the reading on the ohmmeter is at

the center (neutral) position. Tighten nut.

2.5K (+/- 10%)

Center Position

Fig. 9

10. Connect the new potentiometer wire harness

to the new wire harness wires (white to 39/white,

red to1B/red and black to13AA/black) (Figure

10).

Fig. 10

11. Depending on when the machine was

manufactured, the PROPEL circuit breaker may

be positioned and identified as CB2 or CB3 as

shown below (Figure 11). Follow the below

instructions according to CB Panel configuration.

CB1

CB3 PROPEL

CB2

VAC

CB3

PROPEL

CB1

CB3

VAC

CB2

PROPEL

CB2 PROPEL

(Early Models)

Fig. 11

For models with CB3 PROPEL, disconnect wire

2/Brown from the propel circuit breaker (CB3) and

replace it with wire 1C/Red from the new wire

harness as shown (Figure 12). The disconnected

brown wire is not required for this kit. Wrap

electrical tape around the unused terminal.

Disconnect

wire 2/Brown Connect wire

1C/Red

Fig. 12

For early models with CB2 PROPEL, remove

wire 2A/Brown from propel circuit breaker (CB2)

and replace it with wire 1C/Red from new harness

(figure not shown). Also disable CB1 by removing

wires 3A/3C/Orange. CB1 is no longer needed

with new drive module.

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page4of7

KIT NO. 9011905

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

12. Cut cable- tie to locate the charger interlock

wire connections within the machine’s wire

harness as shown (Figure 13). Remove the

electrical tape and disconnect the orange wire

from blue wires.

The disconnected orange wire is not required for

this kit. Wrap electrical tape around the unused

terminal. The disconnected orange wire disables

the 10A circuit breaker (CB1). CB1 is not

required for this kit.

NOTE: For early models, if harness is not

equipped with charger interlock wires as shown,

refertoStep13NOTE.

Disconnect orange

wire from blue wires

Charger interlock wires

Cut cable- tie and locate

charger interlock wires

Fig. 13

13. Connect wire 33/Orange from the new wire

harness to the blue charger interlock wires as

shown below (Figure )14. Re- wrap wire

connections with electrical tape. Re- secure the

machine harness wires with cable- tie.

NOTE: For early models, disconnect wire

3B/Orange from key switch and connect wire

33/Orange from new wire harness to key switch

(Figure not shown).

Connect wire

33/Orange

Fig. 14

14. Connect wire 13AC/Black from the new wire

harness to the contactor terminal (Figure 15).

Connect wire

13AC/Black

Fig. 15

15. Connect wire 1C/Red from the new wire

harness to the main contactor terminal as shown

(Figure 16).

Connect

wire 1C/Red

Fig. 16

16. Remove the old battery discharge indicator

(BDI) from control housing (Figure 17). Save

screws.

Fig. 17

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page5of7

KIT NO. 9011905

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

17. Connect wires 13AB/Black and 34/Yellow from

the new wire harness to the yellow and black

wires that were disconnected from the old BDI

(Figure 18).

NOTE: The orange wire is no longer required

and can be removed from the machine.

Fig. 18

18. Install the new battery discharge indicator

(BDI) and connect the new wire harness as shown

(Figure 19). Discard the wire harness that is

packaged with the new BDI. It’s not required.

From new

wire harness

Fig. 19

19. Test machine for proper operation.

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page6of7

KIT NO. 9011905

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

1074198_H

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page7of7

KIT NO. 9011905

9011904 Rev. 05 (04- 2018) Tennant Company www.tennantco.com

1074198_H

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