TELEDYNE API 465H Manual de usuario

USER MANUAL

MODEL 465H

OZONE MONITOR

Teledyne API (TAPI)

9970 Carroll Canyon Road

San Diego, CA 92131-1106

Toll-Free: 800-324-5190

Phone: +1 858-657-9800

FAX: +1 858-657-9816

Email: [email protected]

Website: http://www.teledyne-api.com/

Teledyne API 21 August 2018

06161H DCN7969 Teledyne API Model 465H O3 Monitor User Manual i

SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of avoiding

personal injury or instrument damage. Please read these messages carefully. Each safety

message is associated with a safety alert symbol and placed throughout this manual and inside the

instrument. The symbols with messages are defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for

specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or

proper tools could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be

performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central

safety grounding point for the instrument.

CAUTION

GENERAL SAFETY HAZARD

This instrument should only be used for the purpose and in the

manner described in this manual. If you use it in a manner other

than that for which it was intended, unpredictable behavior could

ensue with possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es).

ii Teledyne API Model 465H O3 Monitor User Manual 06161H DCN7969

CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans

le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire

attentivement ces consignes. Chaque consigne de sécurité est représentée par un

pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à

l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans

protection ou sans les outils appropriés pourrait entraîner des dommages

aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole

doivent être effectuées uniquement par du personnel de maintenance

qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le

point central de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans

ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour

laquelle il a été prévu, l’instrument pourrait se comporter de façon

imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

06161H DCN7969 Teledyne API Model 465H O3 Monitor User Manual iii

WARRANTY

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc.,

provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested.

Should equipment failure occur, TAPI assures its customers that prompt

service and support will be available. (For the instrument-specific warranty

period, please refer to the “Limited Warranty” section in the Terms and

Conditions of Sale on our website at the following link:

http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI

stands ready to provide on-site or in-plant service at reasonable rates similar

to those of other manufacturers in the industry. All maintenance and the first

level of field troubleshooting are to be performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be

repaired to the extent and according to the current terms and conditions of

the respective equipment manufacturer’s warranty.

Product Return

All units or components returned to Teledyne API should be properly

packed for handling and returned freight prepaid to the nearest designated

Service Center. After the repair, the equipment will be returned, freight

prepaid.

The complete Terms and Conditions of Sale can be reviewed at

http://www.teledyne-api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-Static Discharge (ESD) handling

and packing instructions and Return Merchandise Authorization (RMA)

procedures when returning parts for repair or calibration may void your

warranty. For anti-ESD handling and packing instructions please refer to the

manual, Fundamentals of ESD, PN 04786, in its “Packing Components for

Return to Teledyne API’s Customer Service” section. The manual can be

downloaded from our website at http://www.teledyne-api.com. RMA

procedures can also be found on our website.

iv Teledyne API Model 465H O3 Monitor User Manual 06161H DCN7969

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06161H DCN7969 Teledyne API Model 465H O3 Monitor User Manual v

TABLE OF CONTENTS

1. INTRODUCTION......................................................................................................... 8

2. SPECIFICATIONS AND AGENCY APPROVALS ................................................. 9

2.1. SPECIFICATIONS ................................................................................................................................... 9

2.2. APPROVALS ........................................................................................................................................ 10

2.2.1. Safety.......................................................................................................................................10

2.2.2. EMC........................................................................................................................................10

2.2.3. Other Type Certifications .......................................................................................................10

3. PRINCIPLE OF OPERATION ................................................................................. 11

4. GETTING STARTED ................................................................................................ 13

4.1. MECHANICAL INSTALLATION (FOR MONITORS IN NEMA 4X ENCLOSURES) ..................................... 13

4.1.1. Ventilation Clearance.............................................................................................................13

4.2. MECHANICAL INSTALLATION (19” RACK VERSION) ........................................................................... 14

4.2.1. Ventilation Clearance.............................................................................................................14

4.3. AC POWER CONNECTION (FOR MONITORS IN NEMA 4X ENCLOSURE) ............................................. 15

4.3.1. Wiring Requirements for NEMA Enclosures ..........................................................................15

4.3.2. Wiring Instructions .................................................................................................................15

4.4. PNEUMATIC CONNECTIONS ................................................................................................................ 17

4.4.1. Installing Flow Control Assemblies........................................................................................18

4.4.2. Ozone Inlet Connection...........................................................................................................19

4.4.3. Zero Gas Connection..............................................................................................................19

4.4.4. Exhaust Connection................................................................................................................19

4.5. ELECTRICAL I/O CONNECTIONS ......................................................................................................... 21

4.5.1. Location of I/O Connectors in the NEMA Configuration .......................................................21

4.5.2. Analog Output.........................................................................................................................22

4.5.3. Status Outputs.........................................................................................................................22

4.5.4. Hi-Current Relay Outputs.......................................................................................................23

4.5.5. Digital Serial Interfaces..........................................................................................................24

5. FREQUENTLY ASKED QUESTIONS .................................................................... 25

6. HARDWARE AND SOFTWARE OPTIONS ............................................................... 26

6.1. RACK MOUNT SLIDES ......................................................................................................................... 26

6.2. ETHERNET (MODBUS® TCP/IP) ....................................................................................................... 26

7. OPERATION .............................................................................................................. 27

7.1. FRONT PANEL OVERVIEW ................................................................................................................... 27

7.1.1. Ozone Concentration Display.................................................................................................27

7.1.2. Menu Navigation Keypad .......................................................................................................27

7.1.3. Concentration Alarm Status/Reset..........................................................................................28

7.1.4. Status LED’s...........................................................................................................................28

7.2. FRONT PANEL MENUS ........................................................................................................................ 29

7.2.1. Menu Navigation Basics.........................................................................................................29

7.2.2. Editing Numeric Values..........................................................................................................29

7.2.3. SETUP-ALARM Menu............................................................................................................32

7.2.4. SETUP-VARS Menu................................................................................................................33

7.2.5. DIAG Menu.............................................................................................................................34

7.2.6. VIEW Menu.............................................................................................................................37

7.2.7. CONFIG Menu .......................................................................................................................38

7.3. ANALOG OUTPUT ............................................................................................................................... 38

vi Teledyne API Model 465H O3 Monitor User Manual 06161H DCN7969

8. DIGITAL COMMUNICATIONS ............................................................................. 39

8.1. DIGITAL COMMUNICATIONS OVERVIEW ............................................................................................ 39

8.2. CHANGING COM PORT HARDWARE CONFIGURATION ....................................................................... 39

8.3. RS-232 CONFIGURATION ................................................................................................................... 41

8.4. RS-485 CONFIGURATION ................................................................................................................... 42

8.5. ETHERNET CONFIGURATION .............................................................................................................. 43

8.5.1. Hardware Setup for Configuring the Ethernet Module.......................................................... 43

8.5.2. Verifying Network Hardware Connection.............................................................................. 43

8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode)......................................... 44

8.5.4. Manually Assigning a Static IP Address................................................................................ 44

8.6. MODBUS® REGISTER MAPS ............................................................................................................. 45

8.6.1. Notes on MODBUS®registers ............................................................................................... 45

8.6.2. Real-Time Concentration and Status Registers (Read Only)................................................. 46

8.6.3. Instrument Setup and Configuration Registers (Read / Write)............................................... 46

9. MAINTENANCE ........................................................................................................ 47

9.1. MAINTENANCE SCHEDULE ................................................................................................................. 47

9.2. INSTRUMENT LAYOUT ....................................................................................................................... 48

9.3. REPLACING INTERNAL PARTICULATE FILTER .................................................................................... 50

9.4. UV LAMP ADJUSTMENT .................................................................................................................... 51

9.5. UV LAMP REPLACEMENT .................................................................................................................. 52

9.6. REPLACING THE AUTO-ZERO VALVE ................................................................................................. 52

9.7. CONFIGURING THE ANALOG OUTPUT ................................................................................................ 53

9.8. CLEANING EXTERIOR SURFACES OF THE 465H .................................................................................. 54

9.9. BOOT LOADER OPERATION ................................................................................................................ 54

9.9.1. Boot Loader – Hardware Setup ............................................................................................. 54

9.9.2. Boot Loader – Software Setup................................................................................................ 55

10. TROUBLESHOOTING ........................................................................................... 58

10.1. REFERENCE DRAWINGS ................................................................................................................... 58

10.1.1. Pneumatic Diagram............................................................................................................. 58

10.1.2. Interconnect Diagram.......................................................................................................... 58

10.2. TROUBLESHOOTING USING FRONT PANEL STATUS LED’S OR STATUS OUTPUTS ............................ 60

10.2.1. Sensor OK............................................................................................................................ 60

10.2.2. Invalid Reading.................................................................................................................... 61

10.2.3. Check Lamp......................................................................................................................... 61

10.2.4. Pneumatic Error.................................................................................................................. 61

11. CALIBRATION ........................................................................................................ 63

11.1. FACTORY CALIBRATION .................................................................................................................. 63

12. TECHNICAL ASSISTANCE .................................................................................. 64

FIGURES

Figure 4-1: 465H Mounting Hole Locations and Dimensions ...................................................... 14

Figure 4-2. NEMA AC Power Connection to Monitor ................................................................. 16

Figure 4-3: Pneumatic Connections, Rack Mount Configuration ................................................. 17

Figure 4-4: Pneumatic Connections, NEMA Configuration ......................................................... 18

Figure 4-5: Rear Panel Electrical I/O Connections ....................................................................... 20

Figure 4-6: NEMA Electrical I/O Connections ............................................................................ 20

06161H DCN7969 Teledyne API Model 465H O3 Monitor User Manual vii

Figure 4-7: NEMA I/O Label ....................................................................................................... 21

Figure 4-8: Status Output Schematic ............................................................................................ 22

Figure 7-1: Front Panel Display .................................................................................................... 27

Figure 7-2: Front Panel Menu Diagram ........................................................................................ 3 0 

Figure 7-3: Front Panel Menu Diagram ........................................................................................ 3 1 

Figure 7-4: Span Cal Menu ........................................................................................................... 37

Figure 8-1: COM Configuration Jumper Settings (SW3) ............................................................. 40

Figure 9-1: Instrument Layout, Rack Mount Configuration ......................................................... 48

Figure 9-2: Instrument Layout, NEMA Configuration ................................................................. 49

Figure 9-3: Internal Particulate Filter Replacement ...................................................................... 51

Figure 9-4: Mainboard – Analog Output Configuration ............................................................... 53

Figure 10-1: Pneumatic Diagram .................................................................................................. 58

Figure 10-2: Interconnect Diagram ............................................................................................... 59

TABLES

Table 4-1: 465H Ventilation Clearances, NEMA Version ............................................................ 13

Table 4-2: 465H Ventilation Clearances, Rack Mount Version .................................................... 14

Table 4-3: Status Output Definitions ............................................................................................ 23

Table 4-4: Relay Functions ........................................................................................................... 23

Table 7-1: Alarm LED’s ............................................................................................................... 28

Table 7-2: Status LED’s ................................................................................................................ 28

Table 7-3: Alarm Configuration Properties .................................................................................. 32

Table 7-4: VARS List ................................................................................................................... 33

Table 7-5: Analog Step Test Values ............................................................................................. 34

Table 7-6: Signal I/O List ............................................................................................................. 35

Table 7-7: VIEW Menu Parameters.............................................................................................. 3 7 

Table 8-1: RS-232 Connector Details ........................................................................................... 41

Table 8-2: RS-232 Port Setup ....................................................................................................... 41

Table 8-3: RS-485 Connector Details ........................................................................................... 42

Table 8-4: RS-485 Port Setup ....................................................................................................... 42

Table 8-5: Ethernet LED Definitions ............................................................................................ 43

Table 9-1: Maintenance Schedule ................................................................................................. 47

Table 9-2: Required Software ....................................................................................................... 55

Table 10-1: Status LED/Output Definitions ................................................................................. 60

8 Teledyne API Model 465H O3 Monitor User Manual 06161H DCN7969

1. INTRODUCTION

Teledyne API’s Model 465H (465H) Ozone Monitor measures high concentration ozone;

this microprocessor-controlled instrument provides fast response times with minimal zero

drift, and has built in tests and diagnostics to allow maximum uptime.

We at Teledyne API will be pleased to provide you with any support required so that you

may utilize our equipment to the fullest extent. Our full time technical support

department is always available to answer your questions.

Teledyne API, Technical Support,

9970 Carroll Canyon Road

San Diego, California 92131-1106 USA

Toll-free Phone: 800-324-5190

Phone: +1 858-657-9800

Fax: +1 858-657-9816

Email: api-techsupport@teledyne.com

Website: http://www.Teledyne-API.com

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