TELEDYNE API T802 Manual de usuario

User Manual

Model T802

Paramagnetic Oxygen Analyzer

with NumaView™ software

9970 CARROLL CANYON ROAD

SAN DIEGO, CALIFORNIA 92131-1106

USA

Toll-free Phone:

+1 800-324-5190

Phone:

+1 858-657-9800

Fax:

+1 858-657-9816

Email:

api-sales@teledyne.com

Website:

http://www.teledyne-api.com/

Teledyne API 31 July 2020

083730802A DCN8327 Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software i

NOTICE OF COPYRIGHT

TRADEMARKS

All trademarks, registered trademarks, brand names or product names appearing in

this document are the property of their respective owners and are used herein for

identification purposes only.

ii Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software 083730802A DCN8327

SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of

avoiding personal injury or instrument damage. Please read these messages

carefully. Each safety message is associated with a safety alert symbol and is placed

throughout this manual; the safety symbols are also located inside the instrument. It

is imperative that you pay close attention to these messages, the descriptions of

which are as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message

for specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without

protection or proper tools could result in damage to the part(s)

and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be

performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the

central safety grounding point for the instrument.

CAUTION

This instrument should only be used for the purpose and in the

manner described in this manual. If you use this instrument in a

manner other than that for which it was intended, unpredictable

behavior could ensue with possible hazardous consequences.

NEVER use any combustible/explosive gas(es) with this product!

For Technical Assistance regarding the use and maintenance of this instrument or

any other Teledyne API product, contact Teledyne API’s Technical Support

Department:

Telephone: 800-324-5190

Email: api-techsupport@teledyne.com

or access any of the service options on our website at http://www.teledyne-api.com/

083730802A DCN8327 Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software iii

CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel

dans le but d’éviter des blessures corporelles ou d’endommager les instruments.

Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est

représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent

dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux

consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la

consigne complémentaire pour des renseignements

spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument

sans protection ou sans les outils appropriés pourrait entraîner

des dommages aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce

symbole doivent être effectuées uniquement par du personnel

de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument

détermine le point central de la mise à la terre sécuritaire de

l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière

décrite dans ce manuel. Si vous utilisez cet instrument d’une autre

manière que celle pour laquelle il a été prévu, l’instrument pourrait se

comporter de façon imprévisible et entraîner des conséquences

dangereuses.

NE JAMAIS utiliser de gaz explosive ou combustible avec cet produit!

iv Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software 083730802A DCN8327

WARRANTY

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should

equipment failure occur, TAPI assures its customers that prompt service and support

will be available. (For the instrument-specific warranty period, please refer to the

“Limited Warranty” section in the Terms and Conditions of Sale on our website at

the following link: http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready

to provide on-site or in-plant service at reasonable rates similar to those of other

manufacturers in the industry. All maintenance and the first level of field

troubleshooting are to be performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be

repaired to the extent and according to the current terms and conditions of the

respective equipment manufacturer’s warranty.

PRODUCT RETURN

All units or components returned to Teledyne API should be properly packed for

handling and returned freight prepaid to the nearest designated Service Center. After

the repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at

http://www.teledyne-api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper an

ti-Electro-Static Discharge (ESD)

handling and packing instructions and Return Merchandise

Authorization (RMA) procedures when returning parts for repair or

calibration may void your warranty. For anti

-ESD handling and

packing instructions please refer to

the manual, Fundamentals of

ESD, PN 04786, in its

“Packing Components for Return to Teledyne

API’s Customer Service”

section. The manual can be downloaded

from our website at

http://www.teledyne-api.com. RMA procedures

can also be found on our website

083730802A DCN8327 Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software v

ABOUT THIS MANUAL

Support manuals, such as Fundamentals of Electro-Static Discharge (ESD), PN

04786, and NumaView™ Remote, PN 04892, are available on the TAPI website

http://www.teledyne-api.com. The NumaView™ Software Addendum to T-Series

Analyzer Manuals also may be helpful.

Note We recommend that all users read this manual in its entirety

before operating the instrument.

CONVENTIONS USED

In addition to the safety symbols as presented in the Safety Messages page, this

manual provides special notices related to the careful and effective use of the

instrument and related, pertinent information.

ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY

This special notice provides information to avoid damage

to your instrument and possibly invalidate the warranty.

Important

IMPACT ON READINGS OR DATA

Provides information about that which could either affect

accuracy of instrument readings or cause loss of data.

Note Provides information pertinent to the proper care,

operation or maintenance of the instrument or its parts.

vi Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software 083730802A DCN8327

TABLE OF CONTENTS

Safety Messages....................................................................................................................................... ii

Warranty ................................................................................................................................................. iv

Table of Contents .................................................................................................................................... vi

List of Figures .......................................................................................................................................... ix

List of Tables............................................................................................................................................ xi

1. INTRODUCTION, SPECIFICATIONS, APPROVALS, & COMPLIANCE .......................................................... 12

Specifications .................................................................................................................................. 12

Safety............................................................................................................................................... 13

EMC ................................................................................................................................................. 13

Other Certifications......................................................................................................................... 13

2. GETTING STARTED................................................................................................................................... 14

Unpacking........................................................................................................................................ 14

Ventilation Clearance........................................................................................................... 15

Instrument Layout........................................................................................................................... 16

Front Panel........................................................................................................................... 16

Rear Panel ............................................................................................................................ 17

Internal Chassis .................................................................................................................... 19

Connections and Startup................................................................................................................. 20

Electrical Connections.......................................................................................................... 20

Connecting Power................................................................................................... 20

Connecting Analog Outputs .................................................................................... 21

Current Loop Analog Outputs (Option 41) Setup ................................................... 22

Connecting the Status Outputs (Digital Outputs) ................................................... 23

Connecting the Control Inputs (Digital Inputs) ....................................................... 24

Concentration Alarm Relay (Option 61).................................................................. 25

Connecting Communications Interfaces................................................................. 25

Pneumatic Connections ....................................................................................................... 31

Critical Tubing, Pressure, Venting and Exhaust Requirements............................... 32

Basic pneumatic Connections ................................................................................. 32

Pneumatic Flow Diagrams ................................................................................................... 34

Startup, Functional Checks and Calibration......................................................................... 35

2.3.4.1 Startup................................................................................................................ 35

2.3.4.2 Alerts: Warnings and Other Messages............................................................... 36

2.3.4.3 Functional Checks............................................................................................... 37

2.3.4.4 Calibration .......................................................................................................... 37

2.4 Menu Overview.............................................................................................................................. 38

2.4.1 Home Page ......................................................................................................................... 39

2.4.2 Dashboard .......................................................................................................................... 41

2.4.3 Alerts .................................................................................................................................. 42

2.4.4 Calibration .......................................................................................................................... 43

2.4.5 Utilities................................................................................................................................ 44

2.4.6 Setup................................................................................................................................... 44

2.5 Setup Menu: Features/Functions Configuration .......................................................................... 45

2.5.1 Setup>Data Logging (Data Acquisition System, DAS)......................................................... 45

2.5.1.1 Configuring Trigger Types: Periodic ................................................................... 47

083730802A DCN8327 Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software vii

2.5.1.2 Configuring Trigger Types: Conditional ............................................................. 48

2.5.1.3 Downloading DAS (Data Acquisition System) Data............................................ 48

2.5.2 Setup>Events ...................................................................................................................... 49

2.5.2.1 Editing or Deleting Events .................................................................................. 50

2.5.2.2 Using Events as Triggers for Data Logging ......................................................... 51

2.5.3 Setup>Dashboard ............................................................................................................... 51

2.5.4 Setup>Vars.......................................................................................................................... 52

2.5.5 Setup>Homescreen ............................................................................................................ 53

2.5.6 Setup>Digital Outputs ........................................................................................................ 54

2.5.7 Setup>Analog Outputs ....................................................................................................... 55

2.5.7.1 Manual Calibration of Voltage Range Analog Outputs ...................................... 57

2.5.7.2 Manual Adjustment of Current Range Analog Outputs ..................................... 58

2.5.8 Setup>Instrument............................................................................................................... 59

2.5.9 Setup>Comm (Communications) ....................................................................................... 60

2.5.9.1 COM1/COM2...................................................................................................... 60

2.5.9.2 TCP Port1............................................................................................................ 61

2.5.9.3 TCP Port2............................................................................................................ 61

2.5.9.4 TCP Port3............................................................................................................ 61

2.5.9.5 Network Settings................................................................................................ 61

2.6 Transferring Configuration to Other Instruments ......................................................................... 62

3 COMMUNICATIONS AND REMOTE OPERATION .................................................................................... 64

3.1 Data Terminal/Communication Equipment (DTE DCE).................................................................. 64

3.2 Modes, Baud Rate and Serial Communication .............................................................................. 64

3.2.1 Serial Communication: RS-232 ........................................................................................... 65

3.2.2 Serial Communication: RS-485 (Option)............................................................................. 65

3.3 Ethernet ......................................................................................................................................... 65

3.4 Communications Protocols............................................................................................................ 66

3.4.1 MODBUS............................................................................................................................. 66

3.4.1.1 MODBUS Com Port Configuration ..................................................................... 66

3.4.2 Hessen ................................................................................................................................ 68

3.4.2.1 Hessen Com Port Configuration......................................................................... 68

3.4.2.2 Hessen Settings Configuration ........................................................................... 69

3.4.2.3 Hessen Gas List Configuration............................................................................ 71

4 CALIBRATION.......................................................................................................................................... 72

4.1 Important Precalibration Information.......................................................................................... 72

4.1.1 Calibration Requirements................................................................................................... 72

4.1.2 Zero Air ............................................................................................................................... 72

4.1.3 Calibration (Span) Gas ........................................................................................................ 72

4.1.4 Physical Range Measurements........................................................................................... 73

4.1.5 Interferents......................................................................................................................... 73

4.1.6 Data Recording Devices...................................................................................................... 73

4.2 Calibration Procedures .................................................................................................................. 74

4.2.1 Zero Calibration Check and Actual Calibration................................................................... 74

4.2.2 Span Calibration Check and Actual Calibration .................................................................. 75

4.3 Calibration Quality Analysis ........................................................................................................... 75

5. MAINTENANCE AND SERVICE ................................................................................................................ 77

5.1 Maintenance Schedule .................................................................................................................. 77

viii Teledyne API T802 Paramagnetic Oxygen Analyzer with NumaView™ Software 083730802A DCN8327

5.2 Predictive Diagnostics.................................................................................................................... 78

5.3 Operational Health Checks ............................................................................................................ 79

5.4 Software/Firmware Updates ......................................................................................................... 79

5.4.1 Remote Updates................................................................................................................. 80

5.4.2 Manual Reload/Update Procedures................................................................................... 80

5.5 Time Zone Changes........................................................................................................................ 82

5.6 Maintenance and Service .............................................................................................................. 83

5.6.1 Replacing the Sample Particulate Filter ............................................................................. 83

5.6.2 Replacing the Sample Pump Diaphragm ............................................................................ 84

5.6.3 Checking for Pneumatic Leaks............................................................................................ 84

5.6.3.1 Vacuum Leak Check and Pump Check................................................................ 84

5.6.3.2 Simple Vacuum Leak and Pump Check .............................................................. 84

5.6.3.3 Detailed Pressure Leak Check ............................................................................ 85

5.6.4 Performing Flow Checks/Calibrations ................................................................................ 86

5.6.4.1Flow Check.......................................................................................................................... 86

5.6.4.2Flow Calibration.................................................................................................................. 86

5.6.5 Performing Pressure Calibration ........................................................................................ 87

5.6.6 Fault Diagnosis with Alerts ................................................................................................. 87

5.6.7 Fault Diagnosis With Dashboard Functions........................................................................ 89

5.6.8 Using the Diagnostic Signal I/O Functions.......................................................................... 89

5.6.9 Using the Internal Electronic Status LEDs........................................................................... 90

5.6.9.1 CPU Status Indicator........................................................................................... 90

5.6.9.2 Relay PCA Watchdog and Status LEDs ............................................................... 90

5.6.10 Flow Problems .................................................................................................................... 91

5.6.10.1 Sample Flow is Zero or Low................................................................................ 92

5.6.10.2 High Flow............................................................................................................ 93

5.6.10.3 Sample Flow is Zero or Low but Analyzer Reports Correct Flow ....................... 93

5.6.11 Calibration Problems .......................................................................................................... 94

5.6.11.1 Miscalibrated...................................................................................................... 94

5.6.11.2 Non-Repeatable Zero and Span ......................................................................... 94

5.6.11.3 Inability to Span – No Span Button .................................................................... 94

5.6.11.4 Inability to Zero – No Zero Button ..................................................................... 95

5.6.12 Other Performance Problems ............................................................................................ 95

5.6.12.1 Excessive Noise .................................................................................................. 95

5.6.12.2 Slow Response.................................................................................................... 95

5.6.13 Subsystem Check for Troubleshooting............................................................................... 96

5.6.13.1 AC Main Power................................................................................................... 96

5.6.13.2 DC Power Supply ................................................................................................ 97

5.6.13.3 I2C Bus................................................................................................................. 97

5.6.13.4 Touchscreen Interface........................................................................................ 98

5.6.13.5 LCD/Display Module........................................................................................... 98

5.6.13.6 Relay PCA ........................................................................................................... 98

5.6.13.7 A/D Functions..................................................................................................... 99

5.6.13.8 Status Outputs.................................................................................................... 99

5.6.13.9 Pneumatic Pressure / Flow Sensor Assembly .................................................. 100

5.6.13.10 CPU................................................................................................................... 100

5.6.13.11 RS-232 Communications .................................................................................. 101

5.6.13.12 Optional CO2Sensor......................................................................................... 102

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