Tektronix Phaser 600 Manual de usuario

Service Manual

Phaser

600

Color Printer

Warning

The following servicing instructions are for

use by qualified service personnel only. To

avoid personal injury, do not perform any

servicing other than that contained in

operating instructions unless you are qualified

to do so.

This printing Dec 1996

070-9482-00

Service Manual

1-1

Chapter

General Information

This service manual contains information useful to verify operation,

troubleshoot, repair, adjust, and maintain a Tektronix Phaser® 600 Color Printer.

The ﬁrst half of this manual familiarizes you with the printer; it provides

information on installing and verifying the printer and training printer

customers as a part of the Option S0 printer installation procedure. The latter

half of the manual includes troubleshooting guides, adjustment procedures,

assembly/disassembly procedures and an FRU list.

To ensure complete understanding of the product, we recommend participation

in Phaser 600 Color Printer service training, if available.

Figure 1-1 The Phaser 600 printer

9482-01

1-2

Phaser 600 Color Printer

General Information

Printer overview

The Phaser 600 Color Printer is a wide-format, Adobe PostScript Level 2 color,

solid ink-jet printer. It features PostScript version 2015.105 with Tektronix color

matching extensions (TekColor 4.0 and VPI), HPGL-C and includes a TrueType

renderer for downloaded TrueType fonts.

The Phaser 600 Color Printer prints at an addressability of 300 dots per inch

(dpi) and features 17 built-in fonts and 8 Mbytes of RAM, which can be

upgraded to either 24 Mbytes or 40 Mbytes with the addition of one 16-Mbyte or

one 32-Mbyte RAM SIMM. The printer also features a 1-Gbyte internal hard

drive to spool large image ﬁles for wide-format prints. With the addition of the

Extended Features SIMM (either the Roman or the Kanji SIMM) the printer then

features 39 (Roman) or 59 (Kanji) built-in fonts, Copystation support, Reprint

support, and Print Preview.

The printer prints from roll-fed media. An automatic cutter cuts the roll-fed

print from the roll when the print is complete. Sheet media can also be manually

fed into the printer. Supported cut-sheet media sizes are Metric: A3 through A0;

US: B through E; and Architectural, 24 x 36 in., 30 x 42 in., and 36 x 48 in.

Roll-fed media range in width from 420 to 914 mm (16.5 to 36 in.) with a

maximum roll diameter of 127 mm (5 in.).

Unique to the Phaser 600 Color Printer’s solid-ink technology, the printer can

print on a wide variety of media types, including standard paper, heavy paper,

Vinyl (such as Scotchcal), Artist’s canvas, and backlit display acetate. The

printer can handle media ranging in thickness from 0.1 to 0.5 mm (0.004 to

0.020 in.) thick.

The printer is powered by a 50-MHz 29K RISC processor. The printer features

integral bi-directional parallel and SCSI ports. A rear panel slot allows

customers to install one “smart card” PhaserShare Network Card. One card

provides an RS-232C serial port and a LocalTalk port. A second, alternative card

offers an Ethernet port which includes standard support for EtherTalk, Novell

NetWare and TCP/IP protocols. A third card provides a Token Ring interface

supporting Novel NetWare, TokenTalk, and TCP/IP.

Service Manual

1-3

General Information

Solid inks

Solid inks, sometimes called phase-change inks, are solid at room temperature

and are liquid at the higher temperature used during printing. The inks solidify

almost instantly after being jetted onto the printer’s media. Because Tektronix'

proprietary solid inks bleed much less than ordinary liquid inks, they allow the

printer to print brilliant colors on plain paper.

Note

Turning the printer off and allowing it to cool causes it to perform a

printhead cleaning and purge cycle upon power-up. The printer's

purge cycle consumes some ink. During normal use and servicing,

turn the printer off and allow it to cool only when necessary.

Memory considerations

The capabilities of the printer increase with the addition of more RAM.

Table 1-1 Phaser 600 memory conﬁguration and usage

Memory

conﬁgurations Color cache Virtual

memory Band buffers Capability

8 Mbytes 128 kbytes 351 kbytes 1.38 Mbytes Base conﬁguration

24 Mbytes 512 kbytes 523 kbytes 11.08

Mbytes Increases virtual memory and

I/O buffer size for improved

throughput

40 Mbytes 4 Mbytes 9.1 Mbytes 22.15

Mbytes Maximizes virtual memory and

I/O buffers for maximum

throughput

1-4

Phaser 600 Color Printer

General Information

Print engine assemblies

Figure 1-2 Internal features of the print engine

9482-02

Top cover

Back tension

blade

Drum

Printhead

Maintenance

station

Fuser

Stripper

fingers

Roll

holder

Air

pump

Clamp (bail) rollers

Ink loader 

motor assembly

Service Manual

1-5

General Information

Figure 1-3 Circuit boards of the print engine

Ink loader

board Left junction

board

Top cover

interconnect

board

Heater

interconnect

board

Carriage

board

Right junction

board

Power supply

(in electronics bay)

Engine control board

(in electronics bay) Image processor

board

(in card cage)

9482-03

1-6

Phaser 600 Color Printer

General Information

Figure 1-4 Sensors and switches on the print engine

9482-05

Ink loader

cover-open

sensor

Left cover-closed

sensor

Paper-skew

sensors

Roll media

sensor

Exit sensor

Left

fuser-

closed

sensor

Input

sensor

Right cover-

closed

sensor

Cover-

open

sensor

Clamp-

ready

sensor

Clamp-

home

sensor

Waste bin

sensor

Left paper-

edge sensor

(on printhead)

Right paper-

edge sensor

(on printhead)

Ink low

sensor

Ink-drop

sensor

Ink loader

installed

sensor

Black origin

sensor

Magenta origin

sensor

Yellow origin

sensor

Cyan origin

sensor

Right fuser-

closed sensor

Service Manual

1-7

General Information

Figure 1-5 Motors and solenoids on the print engine

Printhead

cover motor

X-axis

motor

Y-axis

motor

Fuser

motor

Clamp-close

solenoids

Clamp-rotate

solenoids

Head-to-

media

motor

Head maintenance

cam gear motor

Paper-exit

motor

9482-06

Ink-load

motors (4)

1-8

Phaser 600 Color Printer

General Information

The printer features a printhead maintenance system used to clean the printhead

faceplate and clear clogs from the printhead nozzles. The system consists of a

the maintenance station assembly, a vacuum pump, a ﬁlter, air tubing, and a cam

gear (for positioning the maintenance station).

Sensors in the printer provide information to the engine control board to

determine the state of the printer. The printer monitors the positions of some of

the movable assemblies, such as the printhead, as well as the temperature of the

printhead and fuser bar.

Figure 1-6 Printhead maintenance system of the print engine

Maintenance

station

cam gear

Maintenance

station

Air pump Filter 9482-04

Service Manual

1-9

General Information

The image processor board

Prominent on the image processor board is the ROM code SIMM and the RAM

SIMM plug-in modules. Network connection is provided through the plug-in

network card. The printer stores unique printer status and PostScript values in

its NVRAM module. The printer’s IP address, unique to each printer, is stored

in a socketed ROM IC.

RAM SIMM 1 must always be a 8 Mbyte RAM SIMM. RAM SIMM 2 can be

either a 16 Mbyte RAM SIMM or a 32 Mbyte RAM SIMM.

Figure 1-7 Features of the image processor board

Extended Feature SIMM

PhaserShare Card

Printer ID ROM

NVRAM

PostScript ROM SIMM

RAM SIMM 2

RAM SIMM 1

FPGA ROM

9482-07

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