Teka Mistral Plus Manual de usuario
Register here please the specific data to the Mistral acquired by you, in order
to have available immediately all necessary data with telephone consultation
with the Trotec GmbH:
Equipment designation - type: Mistral
Year of construction:
Machine-No.:
Commission-No.: AU-
Start-up date:
OPERATINGINSTRUCTIONS
Mistral (Plus), Mistral Eco (Plus)
Mistral Super Plus
110 and 230 V
Vers.: 4.10
Contents
1. General information 5
1.1. Referring to author and patent rights 5
1.2. Notes for the operator 5
1.3. Service and warranty 6
1.4. Instruction- and training course topics 6
1.5. Examples of training course topics 7
2. Safety 9
2.1. General information 9
2.2. Duty of information 9
2.3. Intended use 10
2.4. Referring of signs and symbols 11
2.5. Residual risk 11
2.6. Safety references for the operating personnel 12
2.7. Safety references for the operation of the Mistral 13
2.8. Safety references to the maintenance 13
2.9. Referring to special danger kinds 14
2.9.1. Electricity 14
2.9.2. Types of dust and other chemical substances 14
2.9.3. Noise 15
3. Product description 15
3.1. Overview Mistral (Eco) 15
3.2. Overview Mistral (Eco) (Super) Plus 16
3.3. Description of function 17
3.4. Connection to external control 17
3.5. Protective device 17
3.6. Technical data 18
3.6.1. Mistral and Mistral Eco 18
3.6.2. Mistral Plus, Mistral Eco Plus and Mistral Super Plus 19
3.7. Differential pressure 19
4. Transport, storage and start-up 20
4.1. Transport on wooden palette 20
4.2. Scope of supply 20
4.3. Storage 21
5. Start-up of the Mistral 21
5.1. Connection of an external control 21
5.2. Connecting the Mistral 22
6. Operation of the Mistral 22
6.1. Qualification of the operating personnel 22
6.2. Operating conditions 22
6.3. Operation 23
6.4. Program 24
6.4.1. Keypad 24
6.4.2. Display 24
6.4.3. Turn the Mistral ON OFF 25
6.4.4. Turning-speed control 25
6.4.5. Volume-flow control 25
6.4.6. Operating message 25
6.4.7. Collective error message “filter full” 25
6.4.8. Collective error message “change coal“ 26
6.4.9. Collective error message „change brushes“ 26
6.5. Indicating and adjusting the system-parameter 26
6.6. Remote Control 27
6.7. Test operation 28
7. Filter pollution 29
7.1. Pre-filter 29
7.2. Filter unit 29
7.3. Activated carbon 29
8. Maintenance 30
8.1. General information 30
8.2. Operating conditions 31
8.3. Care and visual inspection 31
8.3.1. Visual inspections 32
8.4. Service 32
8.4.1. General information 32
8.4.2. Exchange of the filter-unit 32
8.4.3. Exchange of the activated carbon 34
8.4.4. Exchange of the brushes 36
9. Error tracing and break down search 37
10. Disposal 39
10.1. Environmental protection 39
10.2. Filter and types of filter dust 39
10.3. Final putting out of operation 39
11. Appendix 40
11.1. Spare and wearing parts 40
11.2. Circuit diagram 41
11.2.1. Circuit diagram Mistral Eco (Plus) 1,2kW, 230V 41
11.2.2. Circuit diagram Mistral Eco (Plus) 1,2kW, 110V 42
11.2.3. Circuit diagram Mistral (Plus) 1,1kW, 230V 43
11.2.4. Circuit diagram Mistral (Plus) 1,1kW, 110V 44
11.2.5. Circuit diagram Mistral Super Plus 230, 2,4 kW, 230 V 45
11.2.6. Circuit diagram Mistral Super Plus 110, 2,4 kW, 110 V 46
12. Declaration of conformity of the Mistral 47
1. General information
This operating instructions are a substantial assistance for the successful and safe operation of the Mistral,
Mistal Eco, Mistral Plus, Mistral Eco Plus and the Mistral Super Plus in the following briefly mentioned as
Mistral.
The operating instructions contains important notes, in order to operate the Mistral safely, properly and
economically. Their attention helps to avoid dangers to decrease repair costs and down-times and to
increase the reliability and the life span of the Mistral.
The operating instruction must be available constantly at the Mistral and has to be read and used from each
person, who is assigned to work with and on the Mistral e.g.:
–Operation, disturbance recovery in the work routine, disposal of operating and auxiliary materials,
–Maintenance (maintenance, care, repair) and or
–Transport
1.1. Referring to author and patent rights
This operating instructions are to be treated confidentially. It is to be made accessible only to authorised
persons. A hiring to third may take place only with express, written agreement of the manufacturing firm.
All documents are protected in the sense of the copyright law. The passing on as well as the duplication of
documents, also in part, as well as an utilisation and a report of their contents are not entitled so far not
expressly in writing permitted.
Offences are punishable and obligate to compensation. We reserve all rights for the practice of commercial
patent rights to ourselves.
1.2. Notes for the operator
The operating instructions are a substantial component of the Mistral. The operator ensures that the
operating personnel takes these guidelines to the knowledge.
Since the operating instruction is presumably exposed to a strong demand at the place of work of the Mistral,
it is incumbent on the operator:
–to keep the original surely,
–to concern for the fact that a copy of the operating instruction is constantly available at the Mistral,
–that each user reads the operating instruction attentively and considers and keeps all data.
The operating instructions are to be supplemented around operating instructions due to the existing national
regulations for accident prevention (BGV D27) and to the environmental protection, including the information
of the duty to supervision and obligations to register, the consideration of operational characteristics e.g.
regarding working particularity relating to the work sequences and assigned personnel by the operator.
Beside the operating instructions and the in the user country and at the employment place valid obligatory
regulations for accident prevention are to be considered also the recognised specialised technical rules for
security and professional working.
After one year at the latest the examination of the Mistral is to be made by experts. The test report is to be
documented in a test book in writing.
The operator user may not make changes at the Mistral, which could impair security, without permission of
the manufacturing firm! This applies in particular to the installation and the attitude of safety devices.
Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 5 of 47
Spare parts must correspond to the technical requirements specified by the manufacturing firm. This is
always ensured with original spare parts.
Use trained or instructed personnel only. Specify the competencies of the personnel for serving, controlling
and repairing clearly!
The maintenance of the Mistral may take place only via particularly trained personnel of the Trotec
Produktions- u. Vertriebs GmbH and or a service company authorised in addition.
1.3. Service and warranty
The Trotec Produktions - Vertriebs GmbH is endeavoured to work on your questions and order as fast as
possible. We ask you to indicate your names as acknowledging address as well as the identifications data of
your Mistral before each inquiry. They are registered behind the first page of this operating instructions.
The warranty of the manufacturing firm for the Mistral extends within the implied warranty period to damage,
which can be proved on construction – to lead back material or production defects.
The time of warranty is 24 month, exception: turbine with brushes: 6 month. It begins with the delivery e.g.
start-up time of the Mistral.
A warranty is transferred only in its entirety if:
–the distribution inspection, the delivery and the instructions are implemented correctly,
–the Mistral is for intended use only,
–the maintenance and servicing instructions are to be strictly obeyed (With dirty turbine no warranty
claim exists).
In the case of a warranty the manufacturing firm transfers the material- and repair costs, which result directly
from the remedy at the Mistral.
Only the spare part prices and the fee of the manufacturing firm are valid.
We refer to the regulations as well as the general trading conditions of the Trotec Produktions- u. Vertriebs
GmbH.
1.4. nstruction- and training course topics
As operator of the Mistral you are obligated to inform and or to instruct the operating maintenance staff about
existing rules for the prevention of accidents and on the rights as well as about existing safety devices to and
around the Mistral. Different technical qualifications of the personnel are to be considered.
The operating maintenance staff must have understood the instruction and it must be guaranteed that the
instruction is considered.
Only in such a way you can achieve security and the danger-conscious working of your staff. Each co-worker
should confirm the participation in the training course and instruction in writing.
On the following pages you will find examples of instruction topics, for copying as well a list for the
confirmation.
Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 6 of 47
1.5. Examples of training course topics
1.) For the safety
Rules for the prevention of accidents
General legal regulations
General safety references
Measures in an emergency
Disposal of the filter
The personal protection equipment
Safety references for the operation of the Mistral
Handling the safety devices at the Mistral
Safety devices in the surrounding field of the Mistral
Meaning of symbols and signs
2.) To the operating of the Mistral
Handling the controls of the Mistral
Explanation of the operating instruction for the operating personnel
Special experiences of the operator in handling the Mistral
The use of used materials, aids and auxiliary facilities
Experiences regarding the employment of the Mistral
Removal of operating disturbances
3.) To the maintenance
Correct handling agents, lubricants
Special experiences of the operator within the ranges servicing, maintenance,
cleaning servicing of the Mistral
Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 7 of 47
Confirmation of the instruction
Topic of the instruction:
Date: Training course leader: Signature of the training
participant:
No. Name, Pre-name Signature
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 8 of 47
2. Safety
2.1. General information
The Mistral is built according to the state of technology and the recognised safety-relevant rules.
Nevertheless dangers for the user or third and or impairments of the Mistral and other real values can
develop with its use, if:
–it is operated by not trained or not instructed personnel,
–it is not intended used,
–it is inappropriately held or waited.
2.2. Duty of information
For your security!
As operator of the filter system please, consider absolutely the data given in the CE manufacturer
explanation, CE - declaration of conformity, the data and information in the user manual and in particular the
operating and safety instructions.
Residual risk
Filter systems and suction units contain inflammable construction parts (filter material, seals, plastic parts,
etc.). Consider in your work place evaluation after the law for employee protection (AschG the residual risk of
a case of fire. It is important to have the approval of us with changes in the use of the filter system in
writing.
CE – Declaration of conformity
As a rule we deliver the filter system with a CE - declaration of conformity. When assembled with other parts
it becomes a higher - ranking filter system for which you, as operator, have the duty to make a danger
analysis and you must provide a CE - declaration of conformity for the whole filter system.
Duty of information
Sparks, cigarette stubs or similar may not be sucked into the filtering device.
Our plants may be used only as described in the operating manual and as intended. Changes in the use
require our express written permission.
Each use going beyond it is not considered as intended, the manufacturer supplier can not be made liable
for developing damages which result from it. The risks carries the operator.
ntended use of the filter system(s) / plant
t is not allowed sucking off dust, smoke, gases and media which do not correspond with the chapter
2.3 in this operating instruction. The media exhausted may be classified in no dust explosion class
(St-Class).
Start-up maintenance work and service
Refer to maintenance and safety instructions in the operating manual.
All repair and maintenance work may only be carried out with complete stand still of the machine plant
(separate all poles by switching off from the mains, pull the plug out of the socket). Only trained and
authorised personnel may operate, make maintenance work service at the machine plant. Work within the
electrical range may be implemented by authorised specialists only!
The plant must at least 1x annually be examined per AAV §16 Abs. 8.
Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 9 of 47
2.3. ntended use
The Mistral and Mistral Eco of the Trotec Produktions- u. Vertriebs GmbH exclusively serve for sucking off
gases and smoke with pollutants, which is developed with:
–Stamp production
–Marker sign production, and engraving procedure
No statements can be made for other fields of activity than in this operating instruction specified regarding the
endangerment of humans and environment. No overall statement can be made to the suitability of the Mistral,
if loaded gases and smoke with pollutants in another than here mentioned purposes are sucked off.
In this case the Trotec Produktions- u. Vertriebs GmbH is to be addressed, otherwise any warranty claim is
void.
Consider also while handling dangerous materials the rules for the prevention of accidents and here in
particular the safety rules for extractor equipment for air pollution control on the job, ZH 1 140.
The Mistral may be operated only with accessory with the equipment which are intended and approved from
the Trotec Produktions- u. Vertriebs GmbH.
The data in chapter 3.6 technical data are to be considered and kept.
Valid as not intended is the extraction of:
–damp, liquid or vapourous materials,
–explosive or inflammable gas material material air mixtures,
–in air-impermeable layers crystallising materials,
–sticky or statically responsible materials or
–incandescent or burning substances.
Another or beyond it going use, e.g. industrial extractor is considered as not intended.
If gases and smoke on production conditions are to be extracted, in the course of which carcinogenic
materials after BIA TRGS 900 are developed and or be contained, you may not use the Mistral!
Alone the operator of the Mistral is responsible for those from not intended use resulting damage. This
implies arbitrarily accomplished changes on the Mistral.
Imperfect construction unit spare parts are to be exchanged immediately. Use only original spare parts. In
particular with non original filter devices it is not ensured that they filter the pollutants from the extracted
gas smoke completely!
To the intended use also belongs keeping the references:
–for safety,
–to the operation,
–to maintenance and servicing
which are described in this operating instruction.
Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 10 of 47
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