Tek-Trol TEK-B ATCH 7900B Manual de usuario

Technology Solutions

TATCH 7900B

EK-B

Instruction Manual

NEMA 4X Large Display Batcher

Document Number: IM-7900B

www.tek-trol.com

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum

product performance, make sure you thoroughly understand the contents before installing, using, or

maintaining this product.

For technical assistance, contact

Customer Support

796 Tek-Drive

Crystal Lake, IL 60014

USA

Tel: +1 847 857 6076,

www.tek-trol.com

No part of this publication may be copied or distributed, transmitted, transcribed, stored in a

retrieval system, or translated into any human or computer language, in any form or by any means,

electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express

written permission. The information contained in this manual is subject to change without notice.

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

Table ofContents

1Safety Instructions....................................................................................................................... 3

1.1 Intended Use ..................................................................................................................................... 3

1.2 Certifications ..................................................................................................................................... 3

1.3 Safety Instructions from the Manufacturer........................................................................................ 3

1.3.1 Disclaimer ........................................................................................................................................... 3

1.3.2 Product Liability and Warranty .......................................................................................................... 3

1.3.3 Information Concerning the Documentation..................................................................................... 3

1.4 Safety Precautions............................................................................................................................. 3

1.5 Packaging, Transportation and Storage.............................................................................................. 4

1.5.1 Packaging............................................................................................................................................ 4

1.5.2 Transportation.................................................................................................................................... 4

1.5.3 Storage ............................................................................................................................................... 4

1.5.4 Nameplate .......................................................................................................................................... 5

2Product Description.....................................................................................................................5

2.1 Introduction ...................................................................................................................................... 5

2.2 Specifications .................................................................................................................................... 6

2.3 Dimensional Drawings ....................................................................................................................... 9

2.4 Popular Models ................................................................................................................................. 9

3Installation .................................................................................................................................. 9

3.1 Mounting ........................................................................................................................................ 10

4Wiring Connection..................................................................................................................... 10

4.1 Wiring Connection........................................................................................................................... 10

4.2 Batcher Wiring ................................................................................................................................ 11

4.3 Rate or Total Wiring ........................................................................................................................ 11

4.4 Wiring in Hazardous Areas............................................................................................................... 12

5Operations................................................................................................................................. 13

5.1 Front Panel Operation Concept for Run Mode ................................................................................. 13

5.1.1 General Instructions ......................................................................................................................... 13

5.1.2 Ratemeter or Totalizer Operation.................................................................................................... 13

5.2 Batcher Operation ........................................................................................................................... 15

5.2.1 Batcher Configuration ...................................................................................................................... 16

6Setup and Programming ............................................................................................................ 18

6.1 Setup Mode..................................................................................................................................... 18

6.1.1 Mode Changes.................................................................................................................................. 18

6.1.2 Submenu GROUP NAVIGATION........................................................................................................ 18

6.1.3 Item Selection................................................................................................................................... 18

6.1.4 Numeric Entry................................................................................................................................... 18

6.1.5 Text Character Entry......................................................................................................................... 18

6.2 EZ Setup .......................................................................................................................................... 18

6.3 Menu Setup..................................................................................................................................... 20

6.4 Submenu Setup ............................................................................................................................... 21

6.4.1 Flow Equation Selection ................................................................................................................... 22

6.4.2 Setup Indicators Total ...................................................................................................................... 22

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

6.4.3 Setup Indicators Density .................................................................................................................. 23

6.4.4 Setup Indicators Rate ....................................................................................................................... 23

6.4.5 Setup Indicators Temperature ......................................................................................................... 24

6.4.6 Setup Fluid Properties ...................................................................................................................... 24

6.4.7 Setup Pulse Output........................................................................................................................... 25

6.4.8 Setup Analog Output........................................................................................................................ 25

6.4.9 Setup Relays ..................................................................................................................................... 26

6.4.10 Setup Relays ..................................................................................................................................... 27

7Menu Tree ................................................................................................................................. 28

8Troubleshooting ........................................................................................................................ 29

8.1 Response of Batcher on Error or Alarm ............................................................................................ 29

8.2 Diagnosis Flow Chart and Troubleshooting ...................................................................................... 30

8.3 Error and Warning Messages ........................................................................................................... 31

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

1Safety Instructions

1.1 Intended Use

Tek-Batch 7900B NEMA 4X Large Display Batcher satisfies the instrument requirements for various

flow meter types in liquid batching applications.

1.2 Certifications

CE Approvals.

1.3 Safety Instructions from the Manufacturer

1.3.1 Disclaimer

The manufacturer will not be held accountable for any damage that happens by using its product,

including, but not limited to direct, indirect, or incidental and consequential damages.

Any product purchased from the manufacturer is warranted in accordance with the relevant

product documentation and our Terms and Conditions of Sale.

The manufacturer has the right to modify the content of this document, including the disclaimer,

at any time for any reason without prior notice, and will not be answerable in any way for the

possible consequence of such changes.

1.3.2 Product Liability and Warranty

The operator shall bear authority for the suitability of the device for the specific application. The

manufacturer accepts no liability for the consequences of misuse by the operator. Wrong

installation or operation of the devices (systems) will cause the warranty to be void. The

respective Terms and Conditions of Sale, which forms the basis for the sales contract shall also

apply.

1.3.3 Information Concerning the Documentation

To prevent any injury to the operator or damage to the device it is essential to read the

information in this document and the applicable national standard safety instructions This

operating manual contains all the information needed in various stages, such as product

identification, incoming acceptance and storage, mounting, connection, operation and

commissioning, troubleshooting, maintenance, and disposal.

1.4 Safety Precautions

You must read these instructions carefully prior to installing and commissioning the device. These

instructions are an important part of the product and must be kept for future reference.

Observing these instructions can ensure optimum protection of both personnel and the

environment and safe and fault-free operation of the device.

For additional information that is not discussed in this manual, contact the manufacturer.

Warnings and Symbols Used

The following safety symbol marks are used in this operation manual and on the instrument.

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in

death or severe injury

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury. It may also be used to alert against unsafe practices.

NOTE

Indicates that operating the hardware or software in this manner may damage it

or lead to system failure.

1.5 Packaging, Transportation and Storage

1.5.1 Packaging

The original package consists of

•Tek-Batch 7900B NEMA 4X Large Display Batcher.

•Documentation

NOTE

Unpack and Check the contents for damages or sign of rough handling. Report

damage to the manufacturer immediately. Check the contents against the packing

list provided.

1.5.2 Transportation

•Avoid impact shocks to the device and prevent it from getting wet during

transportation.

•Verify local safety regulations, directives, and company procedures with respect to

hoisting, rigging, and transportation of heavy equipment.

•Transport the product to the installation site using the original manufacturer’s packing

whenever possible.

1.5.3 Storage

If this product is to be stored for a long period of time before installation, take the following

precautions:

•Store your product in the manufacturer’s original packing used for shipping.

•Storage location should conform to the following requirements:

1. Free from rain and water

2. Free from vibration and impact shock

3. At room temperature with minimal temperature and humidity variation

•Properties of the instrument can change when stored outdoors.

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

1.5.4 Nameplate

The nameplate lists the important information, such as design details and technical data.

NOTE

Check the device nameplate to ensure that the device is delivered according to

your order. Check for the correct supply voltage printed on the nameplate.

2Product Description

2.1 Introduction

The Tek-Batch 7900B NEMA 4X Large Display Batcher satisfies the instrument requirements for

various flow meter types in liquid batching applications. It also provides multiple flow equations

and instrument functions in a single unit with several advanced features. The large digit

alphanumeric display shows measured and calculated parameters in an easy-to-understand

format. Measurements and display scrolling can be accessed with a single key. The versatile Large

Display Batcher permits various functions within the instrument’s attractive wall mount package.

The multiple hardware inputs and outputs can be “soft” assigned to meet different common

application needs. While configuring the instrument, the user “soft selects” the use of each

input/output. The isolated analog output can be set to follow volume flow, corrected volume flow,

mass flow, temperature, or density through a menu setting. This approach can be used to assign

most hardware characteristics. The user can use the standard RS-232 Serial Port for data logging,

transaction printing, or connection to a modem for a remote meter reading. Remote metering

software is available. A Service or Test mode is available to help the user during system startup by

monitoring inputs, exercising outputs, and reporting system configuration.

Fig 1: Tek-Batch 7900B NEMA 4X Large Display Batcher

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

2.2 Specifications

Accuracy

0.02% FS at 20 ° C

Ranges

Voltage: 0-10 VDC, 0-5 VDC, 1-5 VDC, Current: 4-20 mA, 0-20 mA

Flow Meters and

Computations

Meter Types: All linear and square law meters supported including

vortex, turbine, magnetic, PD, target, orifice, venturi, v-cone,

Coriolis, and many others.

Linearization: Square root, 16-point table or UVC table

Computations: Volume, Corrected Volume and Mass.

Fluid Computations: Temperature, Density, Viscosity and API 2540

for petroleum.

Operating Temperature

32°F to 122°F (0°C to 50°C)

Storage Temperature

-40°F to 185° (-40°C to 85°C)

Humidity

0-95% non-condensing

Extended Temperature

-4°F to 131°F (-20°C to 55°C)

Display

UL/C-UL Listed (File No. E192404), CE Compliant, Type: 2 lines of 20

characters, Types: Backlit LCD, Character Size: 0.35”

(8.3mm) nominal user programmable label descriptors and units of

measure

Keypad

Membrane Keypad with 16 keys

Type

NEMA 4X

Materials

Plastic, UL94V-0, Flame retardant Bezel: Textured per matt finish

Real Time Clock

The Tek-Batch is equipped with a battery backed real time clock

with display of time and date.

Format: 12- or 24-hour time display; Day, Month, Year, date display

Power Input

The factory equipped power option is internally fused. An internal

line to line filter capacitor and MOV are provided for

added transient suppression.

110VAC Power: 85 to 127Vrms, 50/60 Hz

220VAC Power: 170 to 276Vrms, 50/60 Hz

DC Power: 2VDC (10 to 14VDC), 24VDC (14 to 28VDC)

Power Consumption: AC: 11.0VA (11W), DC: 300mA max

Basic Measurement

Resolution

16 bit

Update Rate

4updates/sec

Automatic Fault Detection

Signal over/under-range, Current Loop Broken

Calibration

Software Calibration (no trimmers) and Auto-zero Continuously

Extended Calibration

Learns Zero and Full Scale of each range using special test mode

Fault Protection

Reverse Polarity: No ill effects

Over-Voltage Limit: 50VDC Over voltage protection

Over-Current Protection: Internally current limited protected to

24VDC

Pulse Inputs

Number of Flow Inputs: one with or without quadrature or pulse

security checking

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

Input Impedance: 10 KΩ nominal

Pullup Resistance: 10 KΩ to 5 VDC (menu selectable) Pull Down

Resistance: 10 KΩ to common

Trigger Level: (menu selectable) High Level Input

Logic On: 3 to 30 VDC, Logic Off: 0 to 1 VDC Low Level Input (mag

pickup)

Sensitivity: 0 mV or 100 mV

Minimum Count Speed: Menu selectable

Maximum Count Speed: Menu Selectable: 40Hz, 3000Hz or 20 kHz

Over voltage Protection: 50 VDC

Auxiliary / Compensation

Input

The auxiliary/compensation input is menu selectable for

temperature, density or not used. This input is used for the

compensated input when performing compensated flow

calculations. It can also be used as a general purpose input for

display and alarming.

Operation: Ratiometric

Accuracy: 0.02% FS at 20° C

Basic Measurement Resolution: 16 bit

Update Rate: 1 update/sec minimum

Automatic Fault detection: Signal Over-range/under-range, Current

Loop Broken, RTD short, RTD open, Fault mode to

user defined default settings

Fault Protection: Reverse Polarity: No ill effects, Over-Voltage Limit

(Voltage Input): 50VDC

Available Input Ranges: Voltage: 0-10VDC, 0-5VDC, 1-5VDC,

Current: 4-20mA, 0-20mA, Resistance: 100 Ohms DIN RTD

100 Ohm DIN RTD (DIN 43-760, BS 1904)

Three Wire Lead Compensation

Internal RTD linearization learns ice point resistance 1 mA

Excitation current with reverse polarity protection

Temperature Resolution: 0.01 °C, Temperature Accuracy: ± 0.25 °C

Control Inputs

Switch Inputs are menu selectable for Start, Stop, Reset, Lock,

Inhibit, Alarm Acknowledge, Print or Not Used.

Number of Control Inputs: 3 Control Input Specifications

Input Scan Rate: 10 scans per second

Logic 1: 4 - 30VDC, Logic 0: 0 - 0.8VDC

Input Impedance: 100 KΩ

Control Activation: Positive Edge or Pos. Level based on product

definition for switch usage.

Excitation Voltage

Menu Selectable: 5, 12 or 24VDC @ 100mA (fault protected)

Relay Outputs

The relay outputs are menu assignable to (Individually for each

relay) Low-Rate Alarm, Hi Rate Alarm, Prewarn Alarm,

Preset Alarm or General-purpose warning (security), low

temperature/high temperature.

Number of relays: 2

Instruction Manual

Tek-Batch 7900B

www.tek-trol.com

Technology Solutions

Contact Style: Form C contacts

Contact Ratings: 5A, 240VAC or 30VDC

Serial Communication

The serial port can be used for printing, data logging, modem

connection and communication with a computer.

RS-232: Device ID: 01-99

Baud Rates: 300, 600, 1200, 2400, 4800, 9600, 19200 Parity: None,

Odd, Even

Handshaking: None, Software, Hardware

Print Setup: Configurable print list and formatting.

Print Out: Custom form length, print headers, print list items.

Print Initialization: Print on end of batch, key depression, interval,

time of day, control input or serial request.

RS-485: (optional 2nd COM port) Device ID: 01-247

Baud Rates: 2400, 4800, 9600, 19200 Parity: None, Odd, Even

Protocol: Modbus RTU (Half Duplex)

Data Logging

The data logger captures print list information to internal storage

for approximately 1000 transactions. This information

can be used for later uploading or printing. Storage format is

selectable for Comma-Carriage Return or Printer formats.

Isolated Analog Output

The analog output is menu assignable to correspond to the

Uncompensated Volume Rate, Corrected Volume Rate, Mass

Rate, Temperature, Density, Volume Total, Corrected Volume Total

or Mass Total.

Type: Isolated Current Sourcing

Available Ranges: 4-20mA, 0-20mA

Resolution: 12 bit

Accuracy: 0.05% FS at 20° C

Update Rate: 1 update/sec minimum

Temperature Drift: Less than 200 ppm/C

Maximum Load: 1000 ohms (at nominal line voltage) Compliance

Effect: Less than .05% Span

60 Hz rejection: 40 dB minimum

Calibration: Operator assisted Learn Mode

Averaging: User entry of damping constant to cause a smooth

control action

Isolated Pulse Output

The isolated pulse output is menu assignable to Uncompensated

Volume Total, Compensated Volume Total or Mass Total

Pulse Output Form: Photozmos Relay

Maximum On Current: 25 mA

Maximum Off Voltage: 30 VDC

Saturation Voltage: 1.0 VDC

Maximum Off Current: 0.1 mA

Pulse Duration: 10 mSec or 100 mSec (user selectable) Pulse output

buffer: 256

Fault Protection Reverse polarity: Shunt Diode

Tabla de contenidos

Manuales populares de Monitor de otras marcas

Linear Acoustic

Linear Acoustic LQ-1000 Manual de usuario

AOC

AOC I2579V Manual de usuario

Gateway

Gateway FPD1520 Manual de usuario

Furuno

Furuno Mu 120c Manual de usuario

Asus

Asus VB171D - 17" LCD Monitor Manual de usuario

Dell

Dell S2230MX Instrucciones de uso

Philips

Philips 107C64 Manual de usuario

Dell

Dell S2409WFP Manual de usuario

EverFocus

EverFocus EN-7517E Manual de usuario

Panasonic

Panasonic TH152UX1 - 152" PLASMA TV Manual de usuario

Dell

Dell Precision 7680 Manual de instrucciones

LG 50PM1M - - 50" Plasma Panel Manual de usuario

Bosch

Bosch DDU 9 Manual de usuario

Acer

Acer A231HL Manual de usuario

Philips

Philips 86BDL4152T Manual de usuario

NEC

NEC AccuSync LCD5V Manual de usuario

Emay

Emay SleepO2 Manual de usuario

IBM

IBM 6360 Instrucciones de instalación