Techno HDS Series Manual de usuario
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HDS User Manual
(HTT06291133)
This manual will provide unpacking, maintenance, and user
guide for running the Techno HDS Series CNC Router.
It is suggested that the operator keep this manual by the
machine. This will provide the most important information
pertaining to the operation of this machine.
©2017 (05/08/2017)
WARNING: DO NOT OPERATE THIS MACHINE WITHOUT PROPER
TRAINING! Improper or unsafe operation of the machine will result
in personal injury and/or damage to the equipment.
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HDS User Manual
(HTT06291133)
TABLE OF CONTENTS
I......General Installation Instructions.
1.1 Forklift guide and unpacking instructions. ............................. Page 3
1.2 Safety Instructions. ............................. Page 4
1.3 Correct Colleting. ............................. Page 5
1.3.5 Toolstand 1.3.6 Spindle Warmup ............................. Page 6
1.4 Electrical and Pneumatic connections. ............................. Page 7 - 8
1.5 Vacuum Pump connections. ............................. Page 9
II.....Machine Start-Up and Screen Functionality.
2.1- Start up Procedure. ............................. Page 10 - 12
2.2- Screen Callouts. ............................. Page 13 - 25
2.3- File System-Network. ............................. Page 26
III... Operating Tutorials
3.1- Jogging the Machine. ............................. Page 27 - 28
3.2- Learning Tool lengths. ............................. Page 29 - 30
3.3- Saving an Origin | Setting XYZ Zero Position ............................. Page 31 - 32
3.4- Preparing a G-Code File. ............................. Page 33 - 34
3.5- Running a G-Code File. ............................. Page 35 - 36
3.6- Machine Origin,Working Origin, & Offsets ............................. Page 37
IV.....Advanced Tutorials
4.1- Using Block to Block Function. ............................. Page 38
4.2-MemSearch. 4.3-ReturntoProle. .............................Page39
4.4- Setup Parameters. ............................. Page 40 - 43
4.5- Backing up Parameters. ............................. Page 44 - 46
V......Machine Lubrication ............................. Page 47
VI....Appendix
6.0- HSD Aggregate Tool Setup. ............................. Page 48 - 49
6.1- Drill Lengths on the HDS Drill Bank Machine ............................. Page 50 - 53
6.2- Service and Maintenance Guide ............................. Page 54 - 58
6.3- Fault Finding/Error Messages. ............................. Page 59 - 63
Becker Vacuum Pump Manual ............................... Page 64 - 68
Becker Vacuum Pump Filter Inspection ............................... Page 69 - 71
Becker Vacuum Pump Greasing Process ............................... Page 72 - 76
Warranty ............................. Page 77
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HDS User Manual
(HTT06291133)
Section I: General Installation Instructions
www.technocnc.com (HTT06081112)
All Techno machines are shipped assembled and secured to a wooden pallet.
Unpack all items that shipped with
your machine. Check the items
against the packing slip to be sure
nothing was left out. Notify Techno
immediately if you are missing any
pieces of your shipment.
1.1
I. UNPACKING AND MACHINE IDENTIFICATIONS
Please note the 4 Forklift Tubes on
the front and rear of the machine.
II. MEASURING FORKS AND FORKLIFTING MACHINE
Front of Machine
Rear of Machine
1 2
43
Fig. 1.1
Take care not to damage the
valves on the front of the machine.
Slowly move in close to the machine.
2.3
Fig. 2.3 Forklift your machine up from the
oor and remove the wooden pallet.
2.4
Fig. 2.4
Forks must be centered in the front
of the machine (shown in Fig 2.1).
2.1
Fig. 2.1
Measure the distance
between the forks.
(shown in Fig 2.2).
2.2
Fig. 2.2
For safety and to prevent damage to the machine
and cables, Lift Machine Using Forklift Tubes ONLY
If required, there are 4 Forklift Tubes
on the sides of the machine.
SAFETY WARNING: DO NOT LIFT OR MOVE MACHINE USING GANTRY
Depending on machine size — SEE QUOTE FOR MACHINE WEIGHT
NOTE: Forklift capacity must be adequate to safely lift the machine.
It is recommended to have Fork Lift Extensions to better support the load.
FORKLIFT GUIDE
35 inches
A toolbox and other
accessories such as vacuum
hosing and leveling feet may
be packed under the machine
during shipping.
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HDS User Manual
(HTT06291133)
1.2 SAFETY INFORMATION!
1. Keepngers,hands,andallotherobjectsawayfrom
machine while power is on.
2. Disconnect power to all system components when
not in use, when changing accessories, and before
servicing.
3. Donotloosen,remove,oradjustmachinepartsor
cables while power is on.
4. Exercise care with machine controls and around
keyboard to avoid unintentional starting.
5. Make sure voltage supplied is appropriate to
specicationsofcomponents.
6. Machines must be plugged into four-pronged
grounded outlets. Do not remove the grounding
plug or connect into an ungrounded extension cord.
7. Keep cables and cords away from heat, oil, and
sharp edges. Do not overstretch or run them under
otherobjectsoroverworksurfaces.
8. Useproperxturesandclampstosecurework.
Never use hands to secure work.
9. Do not attempt to exceed limits of machine.
10. Do not attempt to use machine for purposes other
than what is intended.
11. Use machine only in clean, well-lit areas free from
ammableliquidsandexcessivemoisture.
12. Stay alert at all times when operating the machine.
13. Always wear safety goggles.
14. Donotwearjewelryorloose-ttingclothingwhen
operating machine. Long hair should be protected.
15. Always maintain proper balance and footing when
working around the machine.
16. Maintainequipmentwithcare.Keepcuttingtools
clean and sharp. Lubricate and change accessories
when necessary. Cables and cords should be
inspected regularly. Keep controls clean and dry.
17. Before using, check for damaged parts. An
authorized service center should perform all repairs.
Only identical or authorized replacement parts
should be used.
18. Removeanyadjustingkeys and wrenches before
turning machine on.
19. Do not operate the machine unattended.
20. Follow all safety instructions and processing
instructions in the MSDS for the material being
processed.
21. Use proper precautions with dust collection systems
topreventsparksandrehazards.
22. Makesuretohaveproperreextinguishing
equipmentonhandatalltimes.
Read these instructions thoroughly before operating
machine. DO NOT operate machine if you are unfamiliar with
these safe operating instructions. DO NOT operate machine
without knowing where the emergency stop switch is located.
PREVENT FIRE HAZARDS by using the proper feeds, speeds, and tooling while operating your Techno machine.
For example, setting feeds and speeds too low and/or using dull tool bits creates friction at the material.
The friction generates heat which can result in a re that can be drawn through the vacuum table or dust
collector without warning. Fire hazard from friction heating caused by dull tools is possible when cutting certain
materials, especially composite material such as wood composites, MDF and Particleboard. © 2015
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HDS User Manual
(HTT06291133)
WARNING!
THE SPINDLE WILL BE DAMAGED
IF UNBALANCED EQUIPMENT IS USED.
AIR SUPPLY MUST BE FILTERED AND DRY.
1.3 Correct Colleting:
Read these instructions thoroughly
BEFORE operating machine.
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HDS User Manual
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1.3.5 Tool Stand Diagram - Proper Placement
Read these instructions thoroughly BEFORE operating machine.
1.3.6 —HSD
Spindle Warmup
Read these instructions thoroughly BEFORE operating machine.
USE AND ADJUSTMENT
PREHEATING
HSD S.p.A. uses high-precision angular contact bearing pairs, pre-loaded and lubricated for life
with special grease for high speeds.
When the machine is switched on for the first time every day, allow the electrospindle to perform a
brief preheating cycle in order to allow the bearings to gradually attain a uniform operating
temperature, and hence to obtain a uniform expansion of the bearing races and the correct preload
and rigidity.
The following cycle is recommended, without machining operations:
50 %of the maximum rated speed for 2minutes.
75 %of the maximum rated speed for 2minutes.
100 %of the maximum rated speed for 1minute.
The preheating cycle should also be performed every time that the machine is inoperative long
enough for the electrospindle to cool down to room temperature.
Only for HSK versions:
it is forbidden to run the electrospindle without the tool-holder inserted.
While the machine is operating, the spindle can reach high temperatures. Be very careful
not to touch it without due precautions.
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HDS User Manual
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1.4.2
All the electronics for the HDS machine are
located in the housing cabinet. Do not open these
doors when power is applied to the machine.
1.4.3
There are two rounded connectors on the side of the
controller, these connectors provide 220 volts for the
vacuum pump starter contactors.
Lead the cable for 3 phase 220 volts through the hole on
the bottom of the cabinet.
Fig 1.4.2
220V In
220V
Out
Network
Connection
Motor/Encoder
Cables etc.
Fig 1.4.3.
1.4 Electrical and Pneumatic connections.
The Techno HDS series machine is powered by three phase 220 volts.
Theamperagerequirementsforthismachineare40amps.
1.4.1
When the machine has been unpacked, it will be
necessary to attach the keyboard shelf to the front
of the machine.
When the shelf is in place, lead the mouse and
keyboard cables through the small hole in the font
of the machine. Plug the cables into an available
USB connection on the PC.
Screws to attach shelf
Fig 1.4.1
Hole for mouse and
keyboard cable
WARNING: Ensure that all electrical connections are
carried out by a qualied electrician.
Improper electrical connections can result in
damage to the equipment, re and death.
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HDS User Manual
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1.4.4
Attach the three phases and
the earth to the connections
showning1.4.4.
1.4.5
Variouscomponentsonthemachinerequireair
pressure. 90psi of air needs to be supplied to the
machine for it to function correctly.
Attach an air hose to the air input on the back of the
machine.Seeg1.4.5.
Ifyourshophosedoesnotttheadaptorsupplied,the
adapter can be removed and a suitable one attached.
The threading on the machine is standard 3/8 female.
Amalethreaded3/8ttingtoattachtoyourfactoryair
hose can be purchased at most hardware stores.
3 phase
220V in
90 psi in
WARNING: Ensure that all electrical connections are
carried out by a qualied electrician.
Improper electrical connections can result in
damage to the equipment, re and death.
Fig 1.4.4.
Fig 1.4.5.
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HDS User Manual
(HTT06291133)
1.5 Vacuum Pump connections
You will need to have an electrician connect AC power
(220or440VAC)asspeciedontheunittothemotorstarter. Take the silver connector from the Starter Box and connect
it to the female connector on the main electronic unit.
Attach the silver connector
from the starter box here.
Attach the hoses from the machine to the
T-connectors and attach them to the pump.
WARNING: Direction of Rotation is critical.
Briey start motion and check rotation (arrow on casing).
Exchange phases if rotation is incorrect.
IF YOU RUN THE PUMP/BLOWER CONTINUOUSLY IN THE
WRONG DIRECTION, THE VANES WILL BE DAMAGED
Turn on individual sections of the
vacuum table by turning the manifold
handles in the front of the machine.
Vacuum on and off functions are
controlled by the Osai controller
and can only be turned on from
the computer screen.
To test the motor, press the
reset button on the starter box
once all connections are made.
1
2
4
3
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HDS User Manual
(HTT06291133)
Section II: Machine Start-Up | Screen Functionality
2.1.1
Turn the Main power switch to the ON
Position. 220 Volts should have been
attached to this switch by an electrician.
2.1.2
The red light on the front of the
machine will light up. This indicates
that 220 volts is coming into the
machine.
The Power on light will light up
indicating that power has been
applied to the controller system and
the motors.
2.1- Start up Procedure.
Fig 2.1.1
Power
Off
Power
On
OSAI
Power
Switch
MUST
BE ON!
PC
Power
Switch
E-stop:
Turns off
controller,
motor and
spindle
USB
Port
1
2
4
3
Fig 2.1.2
Press the Power On button to start
the system.
Press the Computer Power button
to start the PC. This may only light
temporarily. The PC will start to boot.
5
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