TECHCON TS8100 Series Manual de usuario

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Progressive Cavity (PC) Pump System User Guide

TS8100 Series

A continuously volumetric

dispensing system based on

Progressive Cavity Technology

CONTENTS

1. PC PUMP SPECIFICATIONS ................................................................................................................3

2. DIMENSIONS AND TYPICAL SETUP....................................................................................................4

3. PC PUMP UNPACKING AND INSPECTION..........................................................................................5

4. DESCRIPTION.....................................................................................................................................6

5. THEORY OF OPERATION....................................................................................................................7

6. SET-UP INSTRUCTIONS......................................................................................................................8

6.1 Install the Stator..............................................................................................................................8

6.2 Mechanical Mounting.....................................................................................................................9

6.3 Connect the Pump to the Controller.............................................................................................10

6.4 Prime the Pump ............................................................................................................................11

6.5 Dispensing.....................................................................................................................................12

7. MAINTENANCE AND CLEANING..........................................................................................................14

7.1 Pump Purging................................................................................................................................14

7.2 Thorough Cleaning........................................................................................................................14

8. SPARE & REPLACEMENT PARTS ..........................................................................................................17

9. STANDARD ACCESSORIES....................................................................................................................18

10. OPTIONAL ACCESSORIES...................................................................................................................18

11. TROUBLE SHOOTING.........................................................................................................................18

12. TS588R SMART CONTROLLER SPECS.................................................................................................19

13. LIMITED WARRANTY .........................................................................................................................20

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

1. PC PUMP SPECIFICATIONS

1 Volumetric dispensing as absolute deviation per complete revolution and depends on dispensing fluid.

2 For fluid with viscosity of 1000 cps or lower. The pump can handle up to 5.5 bar for 300K cps viscosity fluid.

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

SPECIFICATIONS

Size (mm) 250 mm L X 34 mm W

Size (inches) 9.8” L X 1.3” W

Weight (g) 589g

Weight (oz) 20.8 oz

Wetted Parts Delrin, PFE, Stainless Steel, UHMWPE, Carbine

100 Series 200 Series 300 Series

Dispense Volume Per Rotation 0.012 ml average 0.047 ml average 0.07 ml average

Flow Rate 0.15 – 1.04 ml/min. 0.47 – 4.46 ml/min. 0.74 – 6.7 ml/min.

Minimum Dispense Amount 0.001 ml 0.0045 ml 0.0068 ml

Fluid Viscosity 1-300K cps

Precision ±, Absolute1±1%

Self-sealing22 Bars

Material Outlet Port Male Luer Lock

Direct Mount Material Reservoir 3 to 55 cc

2. DIMENSIONS AND TYPICAL SETUP

Figure 1

Figure 2

(1) Air Source, (2) Valve (not included) (3) Syringe of Material (not included) (4) Smart Controller

(5) Power Adapter (6) Foot Switch

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

TO AIR SOURCE

3. PC PUMP UNPACKING AND INSPECTION

Carefully unpack the pump and examine the items contained in the carton (Figure 3).

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

7509-9201

7509-9202

7509-9203

PC PUMP/TS8100-100 (without Stator)

PC PUMP/TS8100-200 (without Stator)

PC PUMP/TS8100-300 (without Stator)

8100‐CLEANKIT

Cleaning Kit

8100‐SYBRACKET

Syringe Mounting Bracket

8100‐MBRACKET

Mounting Bracket Kit

A0100488‐2

700 Series, 30 cc Receiver Head

8100‐100‐002

8100‐200‐002

8100‐300‐002

Stator

Fitting Kit: Includes 3 fittings below

TSD931‐96

Female Luer with 1/8” NPT Thread

TSD931‐82B

Male Adapter Luer Lock, Black Nylon

TSD931‐81B

Elbow 90° Luer Lock, Black‐ Nylon

TSD931-105

FITTING, FEMALE LUER, ¼ HEX TO 10-32

8 9000‐000‐100

Sample Needle Kit For Valves

Cap/Nut Kit: Includes 3 nut and caps below

7509‐0090

Retainer Nut

7509‐0130

Stator Cap Bottom

7090‐0030

Needle Cap

7000-6650

Instruction, Seal Stator for Hi Pressure

Figure 3

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

PLEASE NOTE: Inspect the unit for any damage which may have occurred in transit. If damage has

occurred, notify the carrier at once. Claims for damage must be made by the consignee to the carrier

and should be reported to the manufacturer.

4. DESCRIPTION

The TS8100 Series Progressive Cavity (PC) Pump is a continuously volumetric dispense pump based on

the progressive cavity (PC) technology. The pump is designed to dispense a wide range of fluids, from

low viscosity coatings to high viscosity greases. The many advantages of PC technology will simplify your

dispense process and improve reliability and quality in the long run.

The TS8100 Series PC Pump provides a consistent dispensing output due to a special design of sealed

cavities in the fluid chamber which create a volumetric fluid flow. Two main components are the stator

and rotor. The metal rotor seals tightly against the flexible rubber stator as it rotates, forming tightly

sealed cavities which move toward the pump outlet, carrying the fluid. The pumped fluid does not

change in shape or size during the dispense process. An accuracy and repeatability rate of +/-1% is

achievable.

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

5. THEORY OF OPERATION

The TS8100 Series PC Pump dispenses fluid with a positive displacement action using a progressive

cavity technology (Figure 4). Fluid is held in a feed reservoir (2) under a positive head of air pressure, up

to 30 psi (2.07 bar), depending upon the viscosity of the fluid. This positive air pressure, supplied by the

air line (1), forces the fluid out of the barrel (2) into the fluid feed path (3) then to the rotor/stator

chamber assembly (4). Fluid flows from this point (4) to the dispense tip outlet and is controlled by the

rotor rotation in the feed direction. The rotor is driven by the encoder DC motor (5). Applying a voltage

signal to the motor (5) will rotate the rotor and the fluid will be forced out the dispense tip. The actual

fluid deposited is dependent upon adhesion of the dispensed fluid to the substrate. Shearing of the fluid

is achieved by reverse Z-motion (tip retraction). When the motor stops, the unit remains in position for a

fraction of a second (dwell) to allow the last drop of fluid to flow out of the dispense tip. After the dwell

period, the automation equipment moves the pump to the next position.

Figure 4

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

6. SET-UP INSTRUCTIONS

6.1 Install the Stator

To ensure the safety of the pump’s components, the TS8100 is shipped without the stator attached to

the motor/rotor assembly. Follow the instructions below to install the stator (Figure 5).

Figure 5

1. Wet the rotor (2) by applying the dispensing fluid (or any appropriate lube that is compatible with

the dispensing fluid) to the exposed portion of the rotor surface.

2. Wet the stator (3) by squeezing a small amount of the dispensing fluid (or any appropriate lube that

is compatible with the dispensing fluid) into the stator opening.

3. Screw the stator (3) onto the rotor in the clockwise direction (2) until the 4 tabs of the stator align

with the 4 notches of the stator housing (Figure 6).

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

Figure 6

4. Apply some pressure on the stator by pushing it against the stator housing to make sure it fully

seats into the notches. Check to make sure the rotor tip is flush with the stator.

Figure 7

5. Place the stator cap (4) into the retaining cap (5).

6. Install the retaining cap (5) (with the stator cap in place) by screwing it onto the stator housing (1) in

the clockwise direction.

6.2 Mechanical Mounting

Normally, the TS8100 Series PC Pump is used on an automation system such as a bench-top robot. It is

very important that the pump is mounted on the Z-axis gantry, in a secure manner, that will not allow

loosening during dispense operation. The Z-axis must move in a precise and repeatable motion for

successful dispensing.

The provided mounting bracket must be attached to the Z-axis in a manner that will provide the valve

perpendicular travel to the horizontal plane of the surface on which the fluid will be dispensed. The

mounting should provide a means of accurately adjusting the distance between the dispense tip and the

substrate surface such as a touchdown sensing device or a fixed distance standoff.

Attach the bracket to the pump as shown in Figure 8.

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

Figure 8

Figure 9

6.3 Connect the Pump to the Controller

Refer to setup diaphragm below (Figure 10). The recommended controller for the TS8100 Series PC

Pump is the TS588R.

Bracket

Mounting

Screw

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TS8100 Series

Progressive Cavity (PC) Pump User Guide

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