TECALEMIT DE9419 Manual de usuario
Tecalemit
DE9419/DE9719
User Manual
Document number: 318469
Rev: 00
Date: 2019-01-01
2
Copyright
Copyright © 2019 Tecalemit Garage Equipment. All rights reserved worldwide.
All of the information in this manual and any drawings and technical descriptions which have
been made available by us, remain our property and may not, without first obtaining written
permission from Tecalemit Garage Equipment, be used (except for operating the machine),
duplicated in any way, handed over or made known to a third party.
Disclaimer
All efforts have been made to ensure the accuracy of this manual. However, should any
errors be detected, Tecalemit Garage Equipment would greatly appreciate being informed of
them. The above notwithstanding, Tecalemit Garage Equipment cannot assume any
responsibility for any errors in this manual or their consequences.
The information contained in this document is subject to change without notice and does not
represent a commitment on the part of the copyright holder. The software, associated
hardware and documents are furnished under license agreement. The software, associated
hardware and documents may be used only in accordance with the terms of that agreement.
Contact details:
Tecalemit Garage Equipment
Eagle Road, Langage Business Park,
Plymouth, PL7 5JY
United Kingdom
Phone: +44 (0)1752 219 111 (Sales), +44 (0)1752 219 100 (Service)
Fax: +44 (0)1752 219 128 (Sales & Service)
Website: www.tecalemit.co.uk
E-mail: sales@tecalemit.co.uk, service@tecalemit.co.uk
CE Regulation Compliance
The product complies with all applicable CE directives (see “Declaration of conformity to CE
directives" on page 48).
3
Contents
Contents...............................................................................................................................4
Chapter 1 About this manual..............................................................................................6
Audience............................................................................................................................6
Scope.................................................................................................................................6
Organisation.......................................................................................................................6
Availability of this manual...................................................................................................6
Chapter 2 Introduction........................................................................................................7
Introduction.........................................................................................................................7
Chapter 3 Safety..................................................................................................................8
General safety instructions.................................................................................................8
System safety features.......................................................................................................9
Chapter 4 Specifications .................................................................................................10
DE9419-MOT...................................................................................................................10
DE9419-ATL with weighing system..................................................................................10
DE9719-MOT...................................................................................................................11
DE9719-ATL.....................................................................................................................11
Chapter 5 Functional description....................................................................................12
Floor modules...................................................................................................................12
DE9419/DE9719 brake tester......................................................................................12
Weighing system..........................................................................................................13
Console............................................................................................................................14
Software...........................................................................................................................14
General layout of the start screen................................................................................15
General layout of the test lane screens........................................................................16
General layout of the test lane screens (continued).....................................................17
Test screen overview...................................................................................................18
Remote control.................................................................................................................19
Navigate using the remote control or keyboard............................................................19
Chapter 6 Vehicle/customer data.....................................................................................20
Add a new vehicle to the database...................................................................................20
Specific Class 4...........................................................................................................21
Specific Class 7...........................................................................................................21
Specific Class 5L.........................................................................................................21
Specific Class 3...........................................................................................................21
Add a new customer.........................................................................................................22
Assign a customer to a vehicle.........................................................................................22
Add a vehicle to the test queue.........................................................................................22
Remove vehicle or customer data....................................................................................23
Select a vehicle from the test queue.................................................................................23
Chapter 7 Operating instructions; preparations.............................................................24
Operator safety.................................................................................................................24
Start up the test lane/shut down the test lane...................................................................24
Emergency stop................................................................................................................25
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Start up after an emergency stop......................................................................................25
Preparations before starting a brake test..........................................................................25
Chapter 8 Operating instructions; manual mode...........................................................26
Quick manual test mode Class M1, 4, 5L, 7.....................................................................26
Perform a test..............................................................................................................27
Manual test mode Class M1, 4, 5L, 7...............................................................................31
Perform a test..............................................................................................................31
Manual test mode class 3 (tested as Class 4)..................................................................32
Manual test mode 4WD selectable ..................................................................................33
Manual mode class 1 & 2.................................................................................................35
Specific Class 1 & 2.....................................................................................................35
Perform a test..............................................................................................................35
Chapter 9 Operating instructions; ATL mode.................................................................38
ATL mode.........................................................................................................................38
Weight measurement...................................................................................................38
Perform a test..............................................................................................................39
Chapter 10 Analyse, print, save and review results.......................................................41
Analyse the test results.....................................................................................................41
Print test results................................................................................................................42
Save test results...............................................................................................................42
Review test results from earlier tests (Report)..................................................................43
Chapter 11 General settings.............................................................................................44
General settings Test tab..................................................................................................44
General settings General tab............................................................................................45
General settings Limits Tab..............................................................................................45
Chapter 12 Troubleshooting.............................................................................................46
Troubleshooting tables.....................................................................................................46
Chapter 13 Preventive maintenance................................................................................47
Maintenance safety..........................................................................................................47
Maintenance schedule......................................................................................................47
Chapter 14 Declaration of conformity to CE directives..................................................48
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Chapter 1 About this manual
In This Chapter
Audience 6
Scope 6
Organisation 6
Availability of this manual 6
Audience
This user manual is intended for persons who operate the DE9419/DE9719 brake tester.
Tecalemit Garage Equipment requires that these operators:
Have sufficient technical knowledge and experience to do the assigned tasks.
Can recognize and prevent hazards.
Have read and understand this manual.
Have been correctly trained.
Follow the procedures in this manual.
Scope
The purpose of this manual is to:
Describe the operation of the system.
Describe its operating principles and general construction.
Explain safety features and safety precautions.
Highlight possible hazards.
Describe procedures to operate the system.
Describe solutions to system problems.
Organisation
This user manual contains the following chapters:
Introduction (on page 7): contains a short description of the system.
Safety (on page 8): describes safety features on the DE9419/DE9719 brake tester and
safety precautions to obey when you operate or do work on the system. Read this section
before installation, operation and maintenance.
Specifications (on page 10): contains specification of the DE9419/DE9719 brake tester.
Functional description (on page 12): contains a functional description of the
DE9419/DE9719 brake tester.
Vehicle/customer data (on page 20): contains all procedures necessary to operate the
vehicle/customer section of the DE9419/DE9719 brake tester program.
Operating instructions (chapters 7, 8 and 9): contains all procedures necessary to
operate the DE9419/DE9719 brake tester safely.
Chapter 10 describes how to analyse, print, save and review test results.
General settings (on page 44): describes general settings for the test lane.
Troubleshooting (on page 46): contains procedures to solve problems encountered
operating the DE9419/DE9719 brake tester and lists error messages.
Preventive maintenance (on page 47): contains maintenance procedures that can be
done by the operator.
Availability of this manual
Tecalemit Garage Equipment expects a copy of this manual to be available to the user.
6
Chapter 2 Introduction
In This Chapter
Introduction 7
Introduction
This manual describes how to safely use the DE9419/DE9719 brake tester.
The DE9419-MOT, DE9419-ATL are Class 4 roller brake testers for statutory Vehicle
Inspection of commercially available class 3, 4 and M1 vehicles (herein refer to as MOT
class 3 & 4 & M1).
The DE9719-MOT, DE9719-ATL are Class 7 roller brake testers for statutory Vehicle
Inspection of commercially available class 7 and 5L vehicles (herein refer to as MOT class
7 & 5L).
This manual gives the instructions how to carry out a brake test according to the UK
Department of Transport compulsory schemes. The manual provides the MOT braking
measurement requirements and describes the complete test procedures for both automatic
and manual testing as set out in the MOT inspection manuals current at the time this user
manual was written. Please refer to the latest MOT inspection manual to check for any
changes.
The customer should ensure that the installation for testing vehicles under any of the
Department of Transport compulsory schemes, is according to the details mentioned in the
Department of Transport‘s requirements.
The brake testers are designed in such a way that these can be used in a MANUAL testing
mode as well as an Automatic testing mode (herein refer to as MAN and ATL). The
configuration installed, determines the functionality of the product and if it can be used in ATL
and MANUAL mode, or in MANUAL mode only:
Model
Vehicle
DE9419-MOT DE9419-ATL DE9719-MOT DE9719-ATL
Class 3 MAN MAN MAN MAN
Class 4, Class M1 MAN MAN/ATL MAN MAN/ATL
Class 5L - - MAN MAN/ATL
Class 7 (2 axles) - - MAN MAN/ATL
Class 7 (3 axles) - - MAN MAN/ATL
Class 1 & 2
c/w adapter plate - MAN - MAN
The ATL weighing system is integrated in the brake tester.
7
Chapter 3 Safety
In This Chapter
General safety instructions 8
System safety features 8
General safety instructions
In order to comply with your responsibilities under the Health and Safety at Work Act
1974, it is essential that only properly trained and authorized personnel install, operate
and maintain the brake tester and any optional accessories.
Always follow the instructions in this manual to prevent damage to the machine and
vehicle, and injuries to personnel.
Only properly trained and authorized personnel are allowed to operate and service the
test lane.
Lock the mains switch when the test lane is not in use.
Before you start a test, make sure the safety limit switches on the wheel detection rollers
function correctly. Turn the wheel detection roller and make sure the lights of the
proximity switches come on.
Do not adjust the vehicle brakes or examine tyres when the vehicle is in the rollers.
During the test, make sure nobody stands close to the mechanical units. If necessary,
block accesses or provide a color marking.
Do not remove or short-cut the safety features.
Provide sufficient ventilation or a suitable exhaust suction device when testing with a
vehicle.
The operator is only permitted to do maintenance as described in “Chapter 13 Preventive
maintenance” on page 47.
Do not park a vehicle on any part of the test lane.
Do not stand on, or walk over the rollers at any time.
Do not leave the brake tester switched on and unattended.
Do not test a vehicle when there is insufficient light.
Keep the operating environment clean and free of oil; don’t leave loose objects around
the brake testers.
When the brake tester is not working correctly, switch off the brake tester and refer to the
user manual operations instructions or contact your supplier.
Make sure the remote control is stored safely when not in use.
The equipment may be operated only within its rated capacity.
See “Chapter 4 Specifications” on page 10.
Note
The motor and control gear of the RBT are not flameproof and it is the responsibility of the
operator to make sure that the proposed site and the aspects of the installation comply
with the Petroleum Regulations and that they satisfy the local Petroleum (consolidation)
Regulations 2014.
8
System safety features
The test lane has the following safety features:
Mains switch. The isolator at a dedicated location switches the mains power to the entire
unit off.
Emergency stop button.
The Power button or OK button on the remote control: stops the current test
immediately.
The Enter key on the keyboard: stops the current test immediately.
Roller cover plates to close the roller brake tester when not in use.
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Chapter 4 Specifications
In This Chapter
DE9419-MOT 10
DE9419-ATL with weighing system 10
DE9719-MOT 11
DE9719-ATL 11
The roller brake testers DE9419-MOT and DE9419-ATL are designed for testing
commercially available class 3 & 4 & M1 vehicles for road use (including 3-wheel vehicles
and 4-wheel driven vehicles).
The roller brake testers DE9719-MOT and DE9719-ATL are designed for testing
commercially available class 7 & 5L vehicles for road use. It is also designed for class 3 & 4
& M1 vehicles (including 3-wheel vehicles and 4-wheel driven vehicles).
DE9419-MOT
Measuring range brake force: 0-800 kgf
Axle load: maximum 3000 kg
Roller speed: 2.9 km/h
Roller dimensions: 700 x 206 mm
Friction roller surface: 0.9 µ dry, > 0,6 µ wet
Roller distance: 420 mm
Motors: 2 x 3 kW, 3PH 400V / 50 Hz
Track: 806 – 2206 mm
Chassis dimensions: 234 x 66 x 30 cm (LxWxH)
DE9419-ATL with weighing system
Measuring range brake force: 0-800 kgf
Weighing range: 0-1500 kg/wheel
Axle load: maximum 3000 kg
Roller speed: 2.9 km/h
Roller dimensions: 700 x 206 mm
Friction roller surface: 0.9 µ dry, > 0,6 µ wet
Roller distance: 420 mm
Motors: 2 x 3 kW, 3PH 400V / 50 Hz / 32A
Track: 806 – 2206 mm
Chassis dimensions: 234 x 66 x 31 cm (LxWxH)
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