TE Connectivity HVA HD400 Manual de usuario

Instruction Sheet

1 of 7

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PRODUCT INFORMATION +

1 800 522 6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

408-35328

18 APR 2023 Rev A

Figure 1: Crimping die and ferrule locator assembly for HVA HD400 ferrules

1 Introduction

The crimping die assembly (Figure 1) is designed to be installed into the modular tool holders listed in Table 1.

The crimping die assembly is designed to crimp HVA HD400 ferrules.

Table 1: Crimping specifications

Crimping die

assembly

Wire size

mm²

Ferrule

part number

Application

specification

Modular

tool holders

2374311-1

2.5

2371242-1

2371243-1

114-160093

2305470-1

2371242-2

2371243-1

2371242-3

2371243-1

2326378-1

NOTE

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not

drawn to scale.

Read these instructions thoroughly before crimping ferrules.

Crimping Die and Ferrule Locator

Assembly for HVA HD400 Ferrules

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2 Description

Each crimping die assembly consists of a crimper, a nest, a terminal stopper, a ferrule locator, and a ferrule

locator assembly (Figure 2).

NOTE

The rear locator and the ferrule locator assembly maintain the ferrule position during the crimping process. They are supplied

pre-assembled to the crimping die.

Figure 2: Components

Shank

Nest

Crimper

Terminal stopper

Ferrule locator

Ferrule locator assembly

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3 Installing the die set and locator assembly

For information concerning die installation, removal, and general performance of each modular tool holder,

refer to the applicable 408 series instruction sheet packaged with the tool holder (Table 2).

Table 2: Instruction sheets

Modular tool holder

Instruction sheet

2305470-1

408-35048

2326378-1

408-35049

Disconnect electrical power before performing maintenance or repair on this equipment.

Disconnect air supply before performing maintenance or repair on this equipment.

To achieve proper orientation of the dies during installation, ensure that the alignment dots are facing in the

direction of the wire clamp on the modular tool holder (Figure 3).

Figure 3: Alignment dots

Alignment dots

Wire clamp

Lever

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4 Crimping

For strip length and specific crimp information for each terminal being crimped using this die assembly, refer to

the application specification listed in Table 1.

CAUTION

If the tool holder is equipped with a crimp height (fine adjust) adjustment, you can avoid damage to the terminator, modular

tool holder, or die assembly by starting at setting A on the crimp disc and incrementally adjusting to the specified crimp height.

If the machine has crimp height/shut height adjustment, refer to the applicable 412 series customer manual for guidance.

1. Assemble the ferrule to the prepared wire assembly according to the 114 series application

specification listed in Table 1.

2. Open the wire clamp by pressing down on the lever (Figure 3).

3. Insert the prepared assembly into the crimping die (Figure 4).

Figure 4: Inserting the assembly into the crimping die

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4. Refer to Figure 5 and verify that:

The outer ferrule butts against the ferrule locator.

The crimped contact is inserted in the terminal block (stopper).

The latch on the contact body is in the pocket of the terminal stopper.

NOTE

The crimped contact must fit within the identified surfaces to ensure proper spacing and orientation (see Figure 4).

Figure 5: Positioning the ferrule

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5. Close the wire clamp to hold the wire in place.

6. Cycle the terminator to complete the crimp.

7. Open the wire clamp to remove the crimped assembly from the tooling.

Figure 6: Closing and opening the wire clamp

5 Inspecting the crimp

For crimp inspection information, refer to the 114 series application specification listed in Table 1 for the ferrule

being crimped.

6 Maintenance and inspection

Each die assembly is inspected before shipment. When it arrives at your facility, inspect it immediately to

ensure that it was not damaged during shipping.

6.1 Daily maintenance

Make each operator aware of (and responsible for) the following daily maintenance requirements:

Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. Do not

use objects that could damage the dies or tool.

When the dies are not in use, store them in a clean, dry area.

6.2 Periodic inspection

Regular inspections should be performed by quality control personnel. A record of scheduled inspections

should remain with the dies or be supplied to personnel responsible for the dies. Perform at least one

inspection per month. Base your inspection frequency on the amount of use, ambient working conditions,

operator training and skill, and established company standards. Perform the inspection as follows:

1. Remove all contaminants with a clean, soft brush or soft, lint-free cloth. Do not use objects that could

damage the dies.

2. Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas.

3. If damage or abnormal wear is evident, replace the tool or dies. Refer to section Error! Reference s

ource not found., Error! Reference source not found..

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7 Replacement and repair

If the dies are damaged or worn excessively, they must be replaced. Order replacement dies through your TE

representative. You can also order parts by any of the following methods:

Go to TE.com and click the Shop TE Store link at the top of the page.

Call +1 800 522 6752.

Write to:

CUSTOMER SERVICE (038-035)

TE CONNECTIVITY CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

For customer repair services, call +1 800 522 6752.

8 Revision summary

Since the last revision of this document, the following changes were made:

Initial release

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