TE Connectivity PRO-CRIMPER III Manual de usuario

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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

408-4051

PRO-CRIMPER* III Hand Crimping

Tool Assembly 58541-1

with Die Assembly 58541-2 11 NOV 13 Rev D

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

PRO-CRIMPER III Hand Crimping Tool Assembly

58541-1 consists of Die Assembly 58541-2 and

PRO-CRIMPER III Hand Crimping Tool Frame

354940-1. The die assembly consists of crimping dies

and a locator assembly. Refer to Figure 1.

Read these instructions thoroughly before crimping

any contacts.

NOTE

Dimensions on this sheet are in millimeters [with inch

equivalents provided in brackets]. Figures and

illustrations are for identification only and are not drawn

to scale.

Front of Tool

Locator Side)

Die Assembly

Moving Jaw

Ratchet

Adjustment

Wheel

Stationary Jaw

Back of Tool

(Wire Side) PRO-CRIMPER III Hand

Crimping Tool Frame

354940-1 (See Instruction

Sheet 408-9930)

Stationary Handle

Moving Handle

The PRO-CRIMPER III Hand Crimping Tool Assembly is a “Commercial” grade tool and is designed

primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or

institutional applications. Product crimped with this tool will meet the crimp height requirement for hand

toolsin theappropriate 114application specification, but maynot comply with other featureparameters

of the specification. TE Connectivity offers a variety of tools to satisfy your performance requirements.

For additional information, contact the Tooling Assistance Center at 1-800-722-1111.

Pivot Pin

DIE ASSEMBLY

PART NUMBER

LOCATOR

ASEMBLY PART

NUMBER†

CONTACT

FAMILY‡

WIRE

SIZE

(AWG)

INSULATION

DIAMETER

(mm [in.])

STRIP LENGTH

(mm [in.])

58541-2 189382-1 67 MULTIMATE*

Type II Series

Contacts

24-20 1.40 to 2.16

[.055 to .085] 5.32

[.209]

18-14 Open 6.35

[.250]

† Supplied with the die assembly. Also available separately. ‡Contact the ProductInformation Center (below) for specific contact part numbers.

NOTE

ORIGINAL INSTRUCTIONS

408-4051

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Rev D

Figure 2

Reasons for reissue are provided in Section 10,

REVISION SUMMARY.

2. DESCRIPTION (Figure 1 and Figure 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two crimping

sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

Attached to the outside of the frame is a locator

assembly.

Die retaining pins and die retaining screws are used to

position and secure the dies in the tool frame. A nut is

used on the lower die retaining screw to hold the

locator assembly in place.

3. INSTALLATION AND REMOVAL OF DIE SET AND

LOCATOR ASSEMBLY (Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the wire anvil and insulation anvil so that

their chamfered sides and their marked surfaces

face outward, when mounted in the moving jaw of

the tool frame.

3. Insert the two die retaining pins.

4. Insert the long die retaining screw through the

jaw and through both anvil dies, and tighten the

screw just enough to hold the dies in place. Do not

tighten the screw completely at this time.

5. Place the wire crimper and insulation crimper so

that their chamfered sides and their marked

surfaces face outward, when mounted in the

stationary jaw of the tool frame.

6. Insert the two die retaining pins.

7. Insert the short die retaining screw through the

jaw and through both crimper dies, and tighten the

screw just enough to hold the dies in place. Do not

tighten the screw completely at this time.

8. Carefully close the tool handles, making sure that

the anvils and crimpers align properly. Continue

closing the tool handles until the ratchet in the tool

frame has engaged sufficiently to hold the anvils

and crimpers in place, then tighten both die

retaining screws.

9. Place the locator assembly over the end of the

long screw, and position the locator assembly

against the side of the tool jaw.

10. Place the nut onto the end of the long screw and

tighten the nut enough to hold the locator assembly

in place.

11. To disassemble, close the tool handles until the

ratchet releases, remove the nut, the locator

assembly, the two die retaining screws, and the four

die retaining pins, and slide the anvils and crimpers

out of the tool jaws.

Nut Locator

Assembly

Locator

Tool Frame

DieRetaining

Pins

DieRetaining

Screws

Chamfer

WireCrimper

189457-1

Wire Anvil

189455 Insulation Anvil

189454-1

Chamfer Insulation

Crimper

189456-1

Chamfer

408-4051

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Rev D

Figure 3

4. CRIMPING PROCEDURE

NOTE

This tool is provided with a crimp adjustment feature.

Initially, the crimp height should be verified as specified

in Figure 4. Refer to Section5, Crimp Height Inspection,

and Section 6, Crimp height Adjustment, to verify crimp

height before using the tool to crimp desired contacts

and wire sizes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire to

the length indicated in Figure 1, taking care not to nick

or cut wire strands. Select an applicable contact and

identify the appropriate crimp section according to the

wire size markings on the tool. Refer to Figure 3 and

proceed as follows:

1. Hold the tool so that the back (wire side) is facing

you. Squeeze tool handles together and allow them

to open fully.

2. Holding the contact by the mating end, insert the

contact - insulation barrel first - through the front of

the tool and into the appropriate crimp section.

3. Position the contact so that the mating end of the

contact is on the locator side of the tool. Refer to

Figure 3. Butt the contact shoulder against the

locator.

CAUTION

Do not attempt to crimp an improperly positioned

contact.

4. Hold the contact in position and squeeze the tool

handles together until ratchet engages sufficiently to

hold the contact in position. Do NOT deform

insulation barrel or wire barrel.

5. Fully insert the stripped wire into the contact as

shown in Figure 3.

6. While holding the wire in place, squeeze the tool

handles together until ratchet releases. Allow the

tool handles to open, and remove the crimped

contact.

7. Check the contact's crimp height as described in

Section 5, Crimp Height Inspection. If necessary,

adjust the crimp height as described in Section 6,

CRIMP HEIGHT ADJUSTMENT.

5. CRIMP HEIGHT INSPECTION

This inspection requires the use of a micrometer with a

modified anvil.

NOTE

TE does not manufacture or market these gages.

However, TE recommends the modified micrometer

(Crimp Height Comparator RS-1019-5LP).

Proceed as follows:

1. Refer to Figure 4 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 4, CRIMPING PROCEDURE,

and crimp the contact(s) accordingly.

Contact (Typ)

Strip Length

WireInserted

In Contact

ContactShoulder

Against Locator

Backof Tool

(Wire Side)

Locator

Wire

NOTE

408-4051

4of 4

Rev D

3. Using a crimp height comparator, measure the

wire barrel crimp height as shown in Figure 4. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 6,

CRIMP HEIGHT ADJUSTMENT.

Figure 4

6. CRIMP HEIGHT ADJUSTMENT (Figure 5)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel from

the locator side of the tool.

3. Observe the ratchet adjustment wheel. If a tighter

crimp is required, rotate the adjustment wheel

COUNTERCLOCKWISE to a higher-numbered

setting. If a looser crimp is required, rotate the

adjustment wheel CLOCKWISE to a lower-

numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

7. MAINTENANCE

Ensure that the tool and dies are clean by wiping them

with a clean, soft cloth. Remove any debris with a

clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in the

crimping dies, and store in a clean, dry area.

Figure 5

8. VISUAL INSPECTION

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 9, REPLACEMENT.

9. REPLACEMENT

Customer-replaceable parts are shown in Figure 1.

Available separately, PRO-CRIMPER III Hand

Crimping Tool Repair Kit 679221-1 includes a

replacement nut and a variety of pins, rings, screws,

and springs. If the dies are damaged or worn

excessively, they must be replaced. Order the repair

kit and replaceable parts through your TE

Representative, or call 1-800-526-5142, or send a

facsimile of your purchase order to 1-717-986-7605, or

write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

10. REVISION SUMMARY

•Updated document to corporate requirements

•Changed wire size marking in table in Figure 4

WIRE SIZE

AWG (MAX)

CRIMP SECTION

(WIRE SIZE

MARKING)

CRIMP HEIGHT

DIM. (A) AND

TOLERANCE (±)

20 24-20 1.09 ±0.051

[.043 ±.002]

14 18-16-14 1.60 ±0.051

[.063 ±.002]

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

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