TCL 40D2700B Manual de usuario

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

2/23

3/23

Process 1 of key board

Process 1 of IR board

0 Content

Visual inspection 2

Prepared：Bin Tang Checked by ： Approved by ：

OS-C000390.00

Process of speakers

1Screw key&IR board

OS-C000390.00

ModifierNO. Oper. Name Q'ty MODIFIED RECORD

1/23 Process 1 of boards

File No.

OS-C000390.00

Updated Rev.

OS-C000390.00

1.0

CTV ASSEMBLY

Model

ss'y No

40D2700B MS08BP-AP H7-KD270NZG-UR0 Content NO. 0SectionOper. Name

Customer

1.0

WORK INSTRUCTION CONTENT OS-C000390.00

2015/11/13

File No.：

Issue Date：

Modified Date：

OS-C000390.00

1.0

4/23

5/23

6/23

7/23

8/23

9/23

10/23

11/23

12/23

13/23

14/23

1Visual inspection 1

Stick the films

19/23

18/23

Withstanding Higt-voltage Test

15/23

16/23

17/23 Adjustment of LCD function

20/23

21/23

1Packing 2 of TV sets

Packing 1 of TV sets

Process of carton-box

Process of attachment

23/23

22/23 Packing 3 of TV sets

Packing 4 of TV sets

1.0

OS-C000390.00

OS-C000390.00 1.0

Screw small rear cabinet

Fix the rear cabinet

Screw mainboard

Do EDS before pluging LVDS wire

Process 2 of taking the module

Process 1 of taking the module

Trim and stick fiber tape

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E

NO.

12s

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

PROCESS DESCRIPTION Oper.Parameter

Take mainboard on the workpalce.

Assemble the AV bracket across the mainboard.

Name

Pair of Electrostatic Gloves

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY 56-737730-JHN6R

AV bracket

Oper. Name Process 1 of boards Remark

56-737740-KHN6R

FIXTURES & INSTRUMENTS

OS-C000390.00

Issue Date：2015/11/13

Model 40D2700B MS08BP-AP NO. 1/23 T8-40APZG-MA7

Customer

1.0

odified Date：

Specification

mainboard

Electrostatic Mark

WORK INSTRUCTION

File No.：

Part Number Description

mainboard

AVbracket

Attentions:Whenyoufold

thesideAVbracket,pay

attentiontotheintensityand

don'tfoldseveraltimes,orit

wouldhappeneasilypale,

deformed,brokenandother

adverse

Here'ssome

uoches into

place

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E1

NO.

20s

WORK INSTRUCTION

File No.：OS-C000390.00

Issue Date：2015/11/13 1.0

odified Date：

Customer Oper. Name Process 1 of key board Remark Electrostatic Mark Part Number Description Specification

Model 40D2700B MS08BP-AP NO. 2/23 56-474720-0HA6R

push botton bracket

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY 56-474710-0HA9B

push botton

FIXTURES & INSTRUMENTS T8-32B280TY-KE1

key board

Name

46-FM090L-04W01G

key wire

Pair of Electrostatic Gloves

PROCESS DESCRIPTION Oper.Parameter

Fit push botton and bracket together assembly by four endge knocks as Fig.1 and Fig.2

Fit key PCB board and brackets toghther with aimming at the plugers as Fig.3.

Plug key wire into key board as Fig.4.

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

Fig.1 Fig.2

Fig.3

Fig.4

pushbotton

bracket

fit push botton and

bracket together

assembly by four

endge knocks

fit key PCB

board and

brackets

toghther with

aimming at the

plugers

plugers keywire

Imagesareonlyforreference:

Whenproduction,prevail with

artmaterials ,ODFinformation

andtherealproduct ofthe

batch.

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E1

1F 1

NO.

12s

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

Plug the wifi wire into wifi board socket as fig.3.

PROCESS DESCRIPTION Oper.Parameter

Assemble the IR board pcb with lens as fig.1.

Plug the IR wire into IR board socket as fig.2.

Name 46-FM080L-06PN3G wifi wire

Pair of Electrostatic Gloves 07-MT7601-MA0G wifi board

T8-D2700IR-IR5 IR board

FIXTURES & INSTRUMENTS

46-FM060L-05W01G

IR wire

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY

Part Number Description Specification

Model 40D2700B MS08BP-AP NO. 3/23 56-527190-0HH9A lens

Customer Oper. Name Process 1 of IR board Remark Electrostatic Mark

WORK INSTRUCTION

File No.：OS-C000390.00

Issue Date：2015/11/13 1.0

odified Date：

Fig.1

lens

IRboard IRwire

Fig.2

wifiwire

wifi

Fig.3

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E

NO.

16s

speaker wire

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

PROCESS DESCRIPTION Oper.Parameter

Place the speakers and wire on the workplace as Fig.1.

Insert the wire into speakers as Fig.2.

Name

Pair of Electrostatic Gloves

46-CN080L-02JRG

FIXTURES & INSTRUMENTS

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY 46-CN060L-02JWG

speaker wire

Part Number Description Specification

Model

40D2700B MS08BP-AP

NO. 4/23 42-51308G-XCEG

speaker

Customer Oper. Name Process of speakers Remark Electrostatic Mark

WORK INSTRUCTION

File No.：OS-C000390.00

Issue Date：2015/11/13 1.0

odified Date：

Fig.1

Fig.2

speakerwire

speakers

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E1

NO.

22s

File No.：OS-C000390.00

Issue Date：2015/11/13

Specification

63-B3008T-BF5G

Part Number Description

63-W30060-BF4G screw for KEY board

screw for IR board

Name 55-529900-5HN6R

Pair of Electrostatic Gloves

63-B3008T-BF5G

FIXTURES & INSTRUMENTS 63-S40150-AB3G

1.0

odified Date：

Oper. Name Screw key&IR board Remark Electrostatic Mark

WORK INSTRUCTION

Customer

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY

Model 40D2700B MS08BP-AP NO. 5/23

electronic screw driver

PROCESS DESCRIPTION Oper.Parameter

Fix the key board with screw（1）.k=3.5±0.5kgf.cm

Fix the wifi board with screw（2）.k=5±1kgf.cm

Fix the IR board with screw（3）.k=5±1kgf.cm

Fix the speaker with screw（4~7）.k=10±2kgf.cm

2.Operator should wear Gloves when operating.

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.

Prepared：Bin Tang Checked by： Approved by：

screw for wifi board

screw for speaker

small back cabinet

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

KEYboard

IRboard 1

wifiboard

speaker

4567

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E

NO.

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.

Plug the wire（IR、key、wifi、LB、LVDS）into mainboard socket.

Turn the mainboard and fix it with screw（1）.k=5±1kgf.cm

PROCESS DESCRIPTION Oper.Parameter

Pair of Electrostatic Gloves

electronic screw driver

46-60FA65-BFB02G lvds wire

FIXTURES & INSTRUMENTS 46-FV070L-10JN1G LB wire

Name

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY 63-B3008T-BF5G screw for mainboard

Description Specification

Model 40D2700B MS08BP-AP NO. 6/23

Customer Oper. Name Screw mainboard Remark Electrostatic Mark

WORK INSTRUCTION

Part Number

File No.：OS-C000390.00

Issue Date：2015/11/13 1.0

odified Date：

Fig.1

anchorpoint

LBwire

speakerwire

IRwire wifiwire

lvdswire

KEYwire

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E

NO.

20s

fiber tape with 80mm

wire buckle

WORK INSTRUCTION

File No.：OS-C000390.00

Issue Date：2015/11/13 1.0

odified Date：

Description Specification

Model 40D2700B MS08BP-AP NO. 7/23 89-BX8915-JZ0U

Customer Oper. Name

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY

Part Number

Trim and stick fiber tape Remark Electrostatic Mark

FIXTURES & INSTRUMENTS

Name

Pair of Electrostatic Gloves

PROCESS DESCRIPTION Oper.Parameter

Trim and stick the fiber tape.

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

Fig.1

the wirecan'toverstep

thebulgemarkedasthe

redline

sticktthefibertape

andbegin withthered

line

fiber tape

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E

NO.

Check boxes should be no obvious damage, such as: significant impact marks, breakage ,

deformation and others, if an exception should be kept separately and confirmed by IQC.

3 Remove the module off carton shown in Fig.1~ Fig.5 steps,and when lifting the panel ,

operators sholud coordinate and hold the top frame of LCD screen (non-touch LCD scree

4 Check the sponge pad has no foreign body ,then the LCD screen is placed to face down o

the tooling plate.

18s

Prepared：Bin Tang Checked by： Approved by：

module

S.T Total：

PRECAUTIONS

1.In the entire process of handling and inspection operation personnel must wear anti-static clothing,work hats and g

2.Operators should tie to coordinate,plank and lift lightly, non-throwing motion, etc.

3. Forbid strictly brutal force operating behavior, in order to avoid any risk of damage to the LCD screen.

Examine whether the screen specifications and model are corresponded with the current

production batch.

PROCESS DESCRIPTION Oper.Parameter

Pair of Electrostatic Gloves

FIXTURES & INSTRUMENTS

Name

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY

Specification

Model

40D2700B MS08BP-AP

NO. 8/23

T8-40D2700B-LPM10

Customer Oper. Name Process 1 of taking the module Remark Electrostatic Mark

WORK INSTRUCTION

File No.：

Part Number Description

OS-C000390.00

Issue Date：2015/11/13 1.0

odified Date：

Attentions:

Imagesareonlyreferenced

andmeterialsofclipdate

shouldbepervailedwithBOM

Billofpresentbatchinthe

Pronduction.

Open thecartonlid

bytwooperators

Remove thepads

fromsideof

carton

Open theTV

modulepacking

bag

Liftthepanel

Lay itonthe

spongepad

Fig.1 Fig.2

Fig.3

Fig.4

Fig.5

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO Q'ty

Q'ty E4

NO.

38s

Prepared：Bin Tang Checked by： Approved by：

S.T Total：

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.

2.Operator should wear Gloves when operating.

3.The processes is operated on a strict self-test, to prevent defective products into the next process.

4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.

Stick the mylar on the support pin as fig.2.

4)Check the T-CON board must be completely on the lock .

Fix the vesa support（1~2）with screws on the module as fig.2. k=8±1kgf.cm

Fix the base connector （3~6）with screws on the module as fig.2. k=8±1kgf.cm

2)Examine the LOGO is right for the machine .

3)There should be no deformation of the surface shell, de-oiling, no scratching and other

undesirable phenomena.

Take out screen module on the workpalce shown in the left pictures,then check as follow：

1)To be sure that the LCD panel can not have a scratch, cracks or damage and other

adverses,then put it on sponge pad without any foreign matter.

PROCESS DESCRIPTION Oper.Parameter

Pair of Electrostatic Gloves

electronic screw driver

FIXTURES & INSTRUMENTS 62-529910-0HJ

Name 64-B40060-104G

base connector

screw for base connector

Ass'y No.

H7-KD270NZG-UR0 Section CTV ASSEMBLY 67-M52727-0G0

64-B40060-104G

Model

40D2700B MS08BP-AP

NO. 9/23

T8-40D2700B-LPM10

Customer Oper. Name Process 2 of taking the module

1.0

odified Date：

Remark Electrostatic Mark

WORK INSTRUCTION

File No.：

Part Number Description Specification

screw for vesa support

vesa support

OS-C000390.00

Issue Date：2015/11/13

module

Fig.1

1 2

Fig.2

anchorpoint

baseconnector

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