Taylor-Dunn RE-380-36 Manual de funcionamiento

The Best Way

To Go

About Your

Business

Serial number Starting: 155932

MANUAL MR-380-28

Operation, Troubleshooting and

Replacement Parts Manual

Models Inlcuded:

RE-380-36 (R 380-36)

RE-380-48 (R 380-48)

Equipped with the GT Drive System

Published: 1/6/2005

Revision: D

Typical GT Drive

Taylor-DunnContactinformation

Service, Parts, Sales:

Taylor-Dunn has a network of dealers distributed around the globe to support our

vehicles. Information regarding vehicle sales, replacement parts, or service should be

obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn

website at www.taylor-dunn.com.

If you do not have access to the internet, you can call the factory direct at:

01(714)956-4040

Feedback regarding this or any Taylor-Dunn vehicle manual can be sent to:

Taylor-Dunn Manufacturing

Attn:TechWriter

2114 West Ball Road

Anaheim,CA92804

Appendix B

Appendix B Page-6

A small sample of the many types of vehicles offered by Taylor-Dunn®

B 2-48-36 Equipped with optional

hydraulic dump bed

BT 2-80 Eight passenger tram

B 1-00 Personnel carrier

C 4-25 Huskey tow tractor

MX 1600 Equipped with optional

ladder rack and weld tanks

Section Index

Introduction 1

Safety Rules and Operating Instructions 2

General Maintenance 3

Front Axle Service 4

Steering Component Service 5

Brakes Service 6

Motor Service 7

Transaxle Service 8

Suspension 9

Tires and Wheels 10

Battery Service 11

Control System Troubleshooting 12

Battery Chargers 13

Wire diagram 14

Illustrated Parts 15

Appendix A

Special Tools 16

Appendix B

Suggested Torque Values 17

Appendix C

Brake Lining Handling Precautions 18

Taylor-Dunn®

Model RE-380-36, RE-380-48

Operator and Service Manual Section Index

This quick reference section index guide will assist you in

locating a desired topic or procedure.

Refer to each sectional Table of Contents for the page

number location for specific topics or procedures.

Introduction

About this manual .........................................2

Who Should Read This Manual ....................3

Responsibilities.............................................3

How To Use This Manual ..............................4

Conventions .............................................................5

How to Identify Your Vehicle.........................6

Taking Delivery of Your Vehicle ....................7

Contents

INTRODUCTION

Introduction Page-2

ABOUT THIS MANUAL

The purchase of this vehicle shows a belief in high quality products manufactured in the USA.

Taylor-Dunn®, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be

sure this vehicle provides years of reliable service. Please continue to read this manual and enjoy this

high quality Taylor-Dunn®vehicle.

This manual is to serve as a guide for the service, repair, and operation of Taylor-Dunn®vehicles and is

not intended as a training guide. Taylor-Dunn®has made every effort to include as much information as

possible about the operation and maintenance of this vehicle.

Included in this manual are:

•Vehicle Description

•Safety Rules and Guidelines

•Operational Information

•Operator Responsibilities

•Owner Responsibilities

•Control Operation and Location Information

•Maintenance and Troubleshooting Information

•Standard Parts List

Beforeservicing, operating,training orperforming maintenanceon thisor anyother Taylor-Dunn®vehicle,

read the appropriate Taylor-Dunn®manual.

Each Taylor-Dunn®manual references the applicable models and serial numbers on the front cover.

Please, be aware of all cautions, warnings, instructions, and notes contained in this manual.

INTRODUCTION

Introduction Page-3

WHO SHOULD READ THIS MANUAL

This manual is intended for use by anyone who is going

to operate, own, perform maintenance on, service, or

order parts for this Taylor-Dunn®vehicle. Each person

shouldbefamiliar with theparts of thismanualthat apply

to their use of this vehicle.

RESPONSIBILITIES

Of the Owner...

The owner of this or any Taylor-Dunn®vehicle is responsible for the overall maintenance and repairs of

the vehicle, as well as the training of operators. Owners should keep a record of conducted training and

maintenance performed on the vehicle. (OSHA Regulation, 29 CFR 1910.178 Powered Industrial Truck

Operator Training).

Of the Operator...

The operator is responsible for the safe operation of the vehicle, preoperational and operational checks

on the vehicle, and the reporting of any problems to service and repair personnel.

Of the Service Personnel...

The service personnel are responsible for the service and maintenance of the vehicle. At no time

should a service person allow any untrained personnel to service or repair this or any Taylor-Dunn®

vehicle. For the purposes of training, a qualified service person may oversee the repairs or services

being made to a vehicle by an individual in training. At no time should an untrained individual be

allowed to service or repair a vehicle without supervision. This manual is not a training guide.

Of the Passengers ...

The passengers are responsible to remain fully seated, keeping their hands, arms, and legs inside the

vehicle at all times. Each passenger should be fully aware of the vehicle’s operation. All forms of

recklessness are to be avoided. Do not engage in horseplay.

INTRODUCTION

Introduction Page-4

HOW TO USE THIS MANUAL

This manual is organized into five main sections:

INTRODUCTION

This section describes how to use this service manual and how to identify your vehicle.

Safety Rules and Operating Instructions

This section outlines the safety and operational issues, location and operation of controls, and the

operational checks that are to be performed on this vehicle. It also includes various subjects that should

be included in the operator and service training program.

Maintenance Service and Repair

This section gives specific information on the servicing of the vehicle and a schedule for maintenance

checks.

Electrical and Charger Troubleshooting

Thissection identifiesthe troubleshootingprocedures fortesting theelectrical systemand batterycharger.

Illustrated Parts

This section provides an illustrated view of various assemblies. The illustrations are accompanied by

tables identifying the parts.

INTRODUCTION

Introduction Page-5

A shaded box with the word “Warning” on its left denotes a warning.

A warning alerts the reader of a hazard that may result in injury to

themselves or others. Be sure to follow any instructions contained

within a warning and exercise extreme care while performing the

task.

or,

The symbol at the left and the bold text contained within a box

denotes a “Caution” and is used to inform the reader that property

damage may occur. Be sure to exercise special care and follow any

instructions contained with in a caution.

NOTE: Alerts the reader to additional information about a subject.

Conventions

Symbolsand/orwords thatareused todefine warnings, cautions,instructions, or notesfound throughout

this manual:

INTRODUCTION

Introduction Page-6

HOW TO IDENTIFY YOUR VEHICLE

This manual applies to vehicles with the same model and serial numbers listed on the front cover.

These vehicles are designed for driving on smooth surfaces in and around facilities such as industrial

plants, nurseries, institutions, motels, mobile home parks, and resorts. They are not to be driven on

public highways.

This vehicle is not designed to be driven on public roads or highways.

It is available in maximum designed speeds ranging from 7 to 15 mph.

Do not exceed the maximum designed speed. Exceeding the maximum

designed speed may result in steering difficulty, motor damage, and/

or loss of control. Do not exceed locally imposed speed limits. Do not

tow at more than 5 mph.

Thisvehicleconforms to requirementsfor Type Evehicles as describedin O.S.H.A. StandardSection29

CFR 1910.178 (Powered Industrial Trucks) and with all applicable portions of the American National

Standard for Personnel and Burden Carriers (ANSI B56.8).

The locations of the model and serial numbers are illustrated below:

Metal Tag

Vinyl Tag

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