Tanpera TDB Series Manual de usuario
www.tanpera.com
STORAGE WATER HEATER
TSB and TDB Series
DOMESTIC HOT WATER STORAGE TANK
PRO Series
INSTALLATION, OPERATION AND
MAINTENANCE MANUEL
The contents of this publication are based on the latest information available and the materials that
are used at the time of printing. However, because of rapid developments in this field we cannot be
held liable for changes in specifications affecting the contents of this publication.
COPYRIGHT
Copyright © Tanpera A. Ş. All rights reserved. No part of this publication may be reproduced or
distributed without prior written permission of Tanpera A. Ş.
CONTENTS
1. FOREWORD
2. INTRODUCTION
3. SAFETY ALERT NOTICES
4. GENERAL
4.1. Identification of the product
4.2. Correct Operation
4.3. Cautions
5. CONSTRUCTION
5.1. TSB, TDB series storage water heater
5.2. PRO series domestic hot water storage tank
6. INSTALLATION
6.1. Siting
6.2. Space requirements for the installation location
6.3. Transport, lifting, storage
6.4. Installing the pipe connections
6.5. Electric connection
7. COMMISSIONING
7.1. Pre-checks
7.2. Operation
8. MAINTENANCE
9. PROBLEM SOLVING
10.
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AFTER SALES SERVICE
1. FOREWORD
This manuel is a guide for installation, commissioning and maintenance of TSB, TDB series storage
water heaters and PRO series hot water storage tanks produced and supplied by TANPERA.
It is meant for those who are responsible for the installation, the use and maintenance of the
heaters the storage tanks. We recomment that you read this manuel carefully before commensing
any work.
2. INTRODUCTION
This manuel is applicable for the TSB, TDB series storage water heaters and PRO series hot water
storage tanks produced and supplied by TANPERA.
3. SAFETY ALERT NOTICES
Safety Alert Notice
Following must be respected by installing/running/servicing storage water heaters and hot water
storage tanks:
Keeping current local safety regulations.
Before any work begins ensure that the tanks are pressureless and cooled till under 40°C.
In all cases ensure that all laws and regulations are strictly kept concerning human/environment
protection.
YELLOW TRIANGLE
Refer to applicable SAFETY ALERT notices within the manuel!
All SAFETY ALERT notices are applicable to personal injury and identified by the
following symbol.
TANPERA cannot be held responsible or liable for damage as a result of incorrect
installation, use and/or maintenance of TANPERA storage water heater and hot water
storage tank as well as not complying with the instructions in this manual.
Please note that our storage water heaters and hot water storage tanks are specially designed
and built for the operating conditions (pressures, temperatures, capacities and type of fluids)
indicated on the name plate. Sudden pressure peaks beyond the normal operating pressure (or
pressure surges) which can occur during the operation can severely damage the product and
should be prevented. TANPERA can not be held responsible for any damages as a result of any
operation deviating from the original design conditions.
1 We reserve the right to make changes in technical information.
4. GENERAL
4.1 Identification of the product
All storage water heaters and hot water storage tanks supplied by TANPERA are provided with a
name plate. On this plate the following details are specified:
Type key:
Type code
TSB: Single pipe coil storage water heater
TDB: Double pipe coil storage water heater
PRO: Hot water storage tank
Total storage capacity (liters)
Nominal operating pressure (bar)
TSB 500 / 10
We reserve the right to make changes in technical information. 2
• type of product
•serial number
• nominal capacity in liters
• maximum working pressure in bar
•maximum working temperature in °C
A long period of trouble-free use of your product depends on proper maintenance and cleaning.
To do so, carefully follow the instructions in Chapter 8 of this manual.
• burning as a result of touching the tank or other parts of the installation;
• the uncontrolled release of pressurized media with which the danger of
burning and other injuries is present;
• contact with chemicals;
• touching the sharp edges of the installation.
3 We reserve the right to make changes in technical information.
4.2. Correct operation
This user manual provides information and instructions for correct and safe operation of the unit.
Many accidents are caused by incorrect use!
It is essential that you study the instructions carefully, and above all, ensure the availibility to
those who install, maintain and operate the product on a daily basis.
If a problem occurs with your TANPERA water heater and storage tank which is beyond the scope of
this manual, do not hasitate to contact us. The installation should not be put into operation before
all indistinctnesses have been solved!
To avoid injuries and damages, follow the instructions and local applicable safety regulations. Also
take the necessary protective measures, depending on the nature of your process or circumstances
related to it, at your plant.
Please note that our products are especially designed and built for the operating conditions
(pressures, temperatures, capacities and type of fluids) indicated on the name plate. Sudden
pressure peaks beyond the normal operating pressure (or pressure surges) which can occur during
the operation can severely damage the product and should be prevented.
TSB and TDB series storage water heaters are for heating and storing domestic water, PRO series hot
water storage tanks are for storing domestic hot water. The products should not be used for any
other purpose.
This manual is of no value if it is not available at the time when your staff needs it.
TANPERA can not be held responsible for any damage as a result of any operation deviating from
the original desing conditions.
4.3. Precautions
All potential personal injury hazards are identified by safety alert sysmbol.
Bodily harm can be caused by:
Damage to equipment can be caused by:
• external forces;
• corrosion;
• chemical action;
• erosion;
• material exhaustion;
• water hammer;
• thermal and/or mechanical shock;
• freezing;
• wrong transport/lifting.
If a danger of frost occurs, the tank and the coil(s) should be drained completely.
Sudden pressure and temperature changes should be prevented.
Even after stopping the installation some parts of it can still be hot! Therefore, it must be allowed to
cool down to intervene.
If welding activities have to be carried out near the equipment, never use the tank for earthing.
Electric currents can cause severe damage to product.
If you have to weld, dismantle the connections and isolate the equipment from the system.
When a tank (filled with water or water mixture) which is not in operation is exposed to
temperatures below zero, the tank can be damaged.
The water heater coils are only suitable for hot water or water-glycol mixtures in the liquid
phase. In the coils, steam and superheated water cannot be used as heating medium.
Potable water with a hardness of 20 Fr and above should not be used in a storage water heater
without reducing its hardness. Otherwise, lime deposits formed on hot coil surfaces both reduce
the equipment's heating capacity by preventing heat transfer and may cause perforation on the
overheated coil surfaces due to corrosion.
The chemical and physical nature of the water to be heated and stored in the tank must comply
with the limit values specified in the Council directive 98/83/EC of 3 November 1998 on the quality
of water intended for human consumption.
We reserve the right to make changes in technical information. 4
5 We reserve the right to make changes in technical information.
5. CONSTRUCTION
Information on the physical structures and dimensions of the storage water heater and hot
water storage tank covered by this manual is below.
5.1. TSB, TDB series storage water heater
• Capacity: 100 – 3000 liters
•Designated use: Hot water not exceeding 90°C
•Operation pressure: 10 bar
•Mounting position: Vertical
•Coating of water-contact surfaces: Enamel
•Insulation: 100-500 liters 50 mm thick hard polyurethane, 800-3000 liters 80 mm thick open cell
sheath
•Standard accesories: Protective anode, thermometer
The heating capacity of the TSB and TCB series storage water heaters depends on the flow rate and
temperature of the hot water circulated in the coil. The domestic hot water supply values given in
the catalog are valid if the heating water inlet temperature, and the flow rate corresponding to the
capacity specified herein, are realized. For this reason, check whether the capacity of the heat
sources in the heating system (boiler, solar panel, electric heater etc.) and the characteristics of
the heating water circulating pump provide these values!
Single Coil (TSB)
Note: Upon request, products can also be delivered in non-standard capacities; electrical heater and panel can be
added.
Temperature
sensor connection
Electric coil
connection
Temperature
sensor connection
Manhole
access
soft polyurethane
•Protective sleeve: 100-500 liters electrostatic powder coated steel sheet, 800-3000 liters vinyl
Hot water exit
Heating inlet
Hot water return
Heating exit
Cold water intake
Thermometer
Protective anode
Drain
Double Coil (TDB)
5.2. PRO series hot water storage tank
sheath
•Standard accesories: Protective anode, thermometer
Note: On special request; tanks made of stainless steel or galvanized carbon steel, horizontally positioned and
at operating pressure of 16 bar can be delivered.
Protective anode
Temperature
sensor connection
Temperature
sensor connection
Electric coil
connection
Manhole
access
Thermometer
(upper coil)
(upper coil)
(lower coil)
(lower coil)
Drain
We reserve the right to make changes in technical information. 6
Hot water exit
Heating inlet
Hot water return
Heating exit
Heating inlet
Heating exit
•Capacity: 100 – 5000 liters
•Designated use: Hot water not exceeding 90°C
•Operation pressure: 10 bar
•Mounting position: Vertical
•Material: Two layers of enamel coated carbon steel
•Insulation: 100-500 liters 50 mm thick hard polyurethane, 800-5000 liters 80 mm thick open cell
soft polyurethane
•Protective sleeve: 100-500 liters electrostatic powder coated steel sheet, 800-5000 liters vinyl
Cold water intake
From heat exchanger
Hot water exit
Protective anode Thermometer
Temperature sensor
connection
Electric coil
connection
To heat exchanger
Hot water return
Cold
water
intake
Drain
Cleaning access
Drain
Upside
min. 600 mm (if this space cannot be provided, ask
support from our company for anode modification)
Manhole
access side
Pipe
connections
side
Pipe
connections
side
Pipe
connections
side
min. 750 mm
(if electric
element exists,
500 mm)
min. 1000 mm
(if there is no
connection
500 mm)
TSB, TDB PRO
6. INSTALLATION
6.1. Siting
The place where the unit is to be installed must be closed and free from risk of freezing. Damage to
products, located in places with temperatures below +5°C or above +50°C, in extremely humid
environments and in external spaces is not covered by the warranty. If there is a risk of temporary
freezing (<0°C outdoor temperatures), the tank and the coil (for TSB and TSB) must be completely
drained.
The floor on which the unit will be placed must be strong enough to carry the filled weight and must
be leveled. If the location is leveled and protected against flooding, the unit can be installed without
any pedestal. However, it is recommended to place the unit on a suitable pedestal at a height of at
least 10 cm to protect it from environmental influences. This pedestal can be of concrete or steel
construction.
At the place where the unit is installed, precautions must be taken against flooding. For this purpose,
a suitable drainage system (floor drain, sump pit and pump etc.) capable of discharging water should
be provided on the floor. TANPERA shall not be liable for water leak damages that may be caused by
the product or the piping, in places where such a measure is not taken.
The TSB and TDB series water heaters supplied with electric heating elements must be provided with
electricity at the installation site (220 V for powers up to 2 kW, 380 V for higher powers).
6.2. Space requirements for the installation location
When locating, it is very important that there is sufficient space around the unit for connections and
servicing. During installation, there must be sufficient working space left to intervene in the product
for troubleshooting or to remove/install any connection/accessory. Otherwise, the proper servicing
will not be provided.
The following dimensions must be observed when locating:
7 We reserve the right to make changes in technical information.
Manhole access side
Sensor connections side
min. 1000 mm min. 1000 mm
(if electric element exists,
1200 mm)
(if there is no
connection 500 mm)
For the necessity of replacing (or repairing/modifying) the product, suitable passage and exit spaces
and transportation facilities should be provided in order to be able to remove the unit and to install the
new one in the same place.
Upside
min. 600 mm (if this space cannot be provided, ask
support from our company for anode modification)
min. 750 mm
min. 500 mm
Este manual sirve para los siguientes modelos
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