System air DVCompact DXR-10 Manual

DVCompact

WithReversibleHeatPumpSection

InstallationandService

UABSystemaircanacceptnoresponsibilityforpossibleerrorsincatalogues,brochuresandotherprinted

material.UABSystemairreservestherighttoalteritsproductswithoutnotice.Thisalsoappliesto

productsalreadyonorderprovidedthatsuchalterationscanbemadewithoutsubsequentialchanges

beingnecessaryinspecicationsalreadyagreed.

Allrightsreserved.

Documentinoriginallanguage211117-EN_GB

2016-08-31A001

Contents

1DeclarationofConformity...........................................................................................................1

2Warnings...................................................................................................................................2

3Refrigerantcontrol/reporting.......................................................................................................3

3.1Amountofrefrigerantinthesystem...................................................................................3

4Service......................................................................................................................................4

5Technicaldata...........................................................................................................................5

5.1Dimensionsandweights...................................................................................................5

5.2Servicespace..................................................................................................................5

5.3Powerconsumptionandcurrent........................................................................................6

6Transportationandstorage.........................................................................................................7

6.1Unloadingonthesite........................................................................................................7

6.1.1Unloadingbyfork-lifttruck.......................................................................................7

6.1.2Unloadingwithcrane...............................................................................................8

6.1.3Liftingtheunitmountedonabaseframe..................................................................8

7Installation.................................................................................................................................9

7.1Unpacking........................................................................................................................9

7.2WheretoInstalltheUnit....................................................................................................9

7.3Installationprocedure.......................................................................................................9

7.4Installationofincludedcomponents...................................................................................11

7.4.1Supplyairsensor....................................................................................................11

7.4.2InstallationofVAVmodels.......................................................................................11

7.4.3Connectionstocondensationdrainage.....................................................................12

7.4.4InstallationofControlpanel.....................................................................................12

7.5Electricalconnections.......................................................................................................13

7.5.1BMSConnection.....................................................................................................15

1DeclarationofConformity

Manufacturer

SystemairUAB

Linųst.101

LT-20174Ukmergė,Lithuania

Ofce:+37034060165Fax:+37034060166

www.systemair.com

herebyconrmsthatthefollowingproducts:

DVCompactDXR–10DVCompactDXR–15DVCompactDXR–20

DVCompactDXR–25DVCompactDXR–30DVCompactDXR–40

DVCompactDXR–50DVCompactDXR–60DVCompactDXR–80

(Thedeclarationappliesonlytoproductintheconditionitwasdeliveredinandinstalledinthefacilityin

accordancewiththeincludedinstallationinstructions.Theinsurancedoesnotcovercomponentsthatare

addedoractionscarriedoutsubsequentlyontheproduct)

Complywithallapplicablerequirementsinthefollowingdirectives

•MachineryDirective2006/42/EC

•LowVoltageDirective2014/35/EU

•EMCDirective2014/30/EU

•EcodesignDirective2009/125/EC

Thefollowingregulationsareappliedinapplicableparts:

327/2011Requirementsforfans

1253/2014Requirementsforventilationunits

Thefollowingharmonizedstandardsareappliedinapplicableparts:

ENISO12100:2010Safetyofmachinery–Generalprinciplesfordesign–Riskassessmentandrisk

reduction.

EN13857Safetyofmachinery–Safetydistancestopreventhazardzonesbeingreachedby

upperorlowerlimbs

EN60335-1Householdandsimilarelectricalappliances–SafetyPart1:Generalrequirements

EN60335-2-80Householdandsimilarelectricalappliances–Safety–Part2-80:Particular

requirementsforfans.

EN62233Measurementmethodsforelectromagneticeldsofhouseholdappliancesandsimilar

apparatuswithregardtohumanexposure.

EN50106:2007Safetyofhouseholdandsimilarappliances–Particularrulesforroutinetestsreferring

toappliancesunderthescopeofEN60335-1andEN60967

EN60529Degreesofprotectionprovidedbyenclosures(IPCode)

EN60204-1Safetyofmachinery–Electricalequipmentofmachines–Part1:Generalrequirements

EN61000-6-2Electromagneticcompatibility(EMC)–Part6-2:Genericstandards–Immunityfor

industrialenvironments

EN61000-6-3Electromagneticcompatibility(EMC)–Part6-3:Genericstandards–Emission

standardsforresidential,commercialandlight-industrialenvironments

Thecompletetechnicaldocumentationisavailable.

Skinnskatteberg,03-05-2016

MatsSándor

TechnicalDirector

DVCompactInstallationandService

2111171SystemairSverigeAB

2Warnings

Theheatpumpunitcancausepersonalinjuryifinstalledorusedincorrectly.Readthedocumentationfor

theproductcarefullybeforeitisinstalledorcommissioned.

Danger

•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor

electricalwork!

•Allelectricalconnectionsmustbecarriedoutbyanauthorizedinstallerandinaccordancewith

localrulesandregulations.

•Whencarryingoutwork/serviceonthecoolingcircuit(s),thepowermustbedisconnected,andthe

workonlyperformedbyauthorisedpersonnel.

Warning

•Bewareofsharpedgesduringmountingandmaintenance.Useprotectiveclothing.

•Skincontactwiththerefrigerantmustbeavoided.Useprotectiveequipmentsuchasprotective

goggles,glovesandsuitableclothing.Goodventilationmustbearranged.

•Ifrefrigerantmakescontactwithskin,carefullywashtheexposedpartofthebody.

•Incaseoffrostbite,treatanydamagedskinareaandseekmedicaltreatment.

•Ifrefrigerantmakescontactwiththeeyes,immediatelyuseeyewashorlukewarmwaterandvisita

doctor.

•Astherefrigerantisheavierthanair,therefrigerantmaydisplacetheairandcauseasphyxiationin

unfavorableconditions.

Caution

•Forsafetyreasons,onlypersonnelwithrelevanttechnicalcompetencemayperforminstallationwork.

Theinstallationinstructionssuppliedmustbefollowed.

•TherefrigerantforthiscoolingunitisR410Aandcannotbereplacedwithanyothertypeofrefrigerant

withoutwrittenapprovalfromthesupplier.

•Serviceswitchesarelockedtopreventunauthorizedstart-upduringmaintenancework.Where

condensationwaterneedstobedrainedaway,correctconnectiontothedrainmustensurethis.The

installermustequiptheunitwithoperatingandmaintenanceinstructions.

•ThesesafetyregulationsonlyapplytoproductssuppliedbySystemairUAB.Itistheinstaller’s

responsibilitytocarryoutacomprehensivesafetyassessmentoftheunit,aswellaspreparing

safetyregulationssothatuserisabletosecuretheunitsuchthatitdoesnotcauseharmtopeople,

animals,materialorenvironment.Ifthereisanydoubtabouthowtointerprettheregulationscovering

safety,installation,operationandmaintenance,itisoftheutmostimportancethatadviceissought

fromSystemairUABoritsdistributors.

CarefortheEnvironment!

•Therefrigerantundernocircumstancesmustbereleasedintotheenvironment.

DVCompactInstallationandService

2111172SystemairSverigeAB

3Refrigerantcontrol/reporting

DVCompactDXRcomespre-lledwithR410A(50%R-32/50%R-125)refrigerant.

DVCompactDXRunitsbelongtothegroups“pieceunitscontainingmorethan3kgrefrigerantspercircuit“

and“equipmentthatcontainsuorinatedgreenhousegasesinquantitiesof5tonesofCO2equivalent

ormore”anditmustbecheckedforleaks.Leakagecontrolwithrecordkeepingshallbedoneonce

peryear.Refrigerantcontrolreportmustbealwaysestablishedbyacoolingcertiedpersonbefore

commissioningoftheunit.Anyquantitiesaddedorrecoveredduringmaintenance,servicingandnal

disposalwillneedtoberecordedalongwith:

•leakchecks

•actionstaken

•thenameoftheserviceCompany,theengineer/technicianwhoperformedtheservicingand

maintenance

•dates

•resultsofinspections

Theserecordshavetobemadeavailabletothecompetentauthorityuponrequest.Differentregulations

canbevalidindifferentcountries.Checkwithyourlocalgovernment.

3.1Amountofrefrigerantinthesystem

ModelAmountof

refrigerant,kg

DVCompactDXR–103,3

DVCompactDXR–154,7

DVCompactDXR–205,3

DVCompactDXR–258

DVCompactDXR–309,7

DVCompactDXR–4011,8

DVCompactDXR–5020,0

DVCompactDXR–6023

DVCompactDXR–8026

DVCompactInstallationandService

2111173SystemairSverigeAB

4Service

Beforecallingyourservicerepresentative,makeanoteofthespecicationandproductnumberfrom

thetypelabel(gure1).

Fig.1Typelabel

PositionDescription

1Productordernumber

2Productcode(productspecication)

3Productitemnumber/productionnumber/consecutivenumber/date

(YYYYMMDD)

DVCompactInstallationandService

2111174SystemairSverigeAB

5Technicaldata

5.1Dimensionsandweights

Fig.2Dimensions(mm)

ModelABCDEWeight

(kg)

DVCompactDXR–1082014203110970970560

DVCompactDXR–158201420311011201120703

DVCompactDXR–2082014203110127012701018

DVCompactDXR–2582014203110142014201231

DVCompactDXR–3082015703260157015701390

DVCompactDXR–4097015703510172017201497

DVCompactDXR–5097023204310202020202516

DVCompactDXR–60112023204610217021703309

DVCompactDXR–801270246015050247024703664

1.Thissectionissplitinto3parts,dimensions:820,520,1120.

5.2Servicespace

ForserviceandinspectionafreespacecorrespondingtothedimensionH(gure3)isnecessaryon

theinspectionsideoftheunit.

Whenchangingcomponentsafreespacecorrespondingtothewidthofthecomponentinquestionis

necessary

DVCompactInstallationandService

2111175SystemairSverigeAB

Fig.3Requiredspacetoopeninspectiondoors

ModelH(mm)

DVCompactDXR–10750

DVCompactDXR–15750

DVCompactDXR–20750

DVCompactDXR–25750

DVCompactDXR–30800

DVCompactDXR–40800

DVCompactDXR–50750

DVCompactDXR–60800

DVCompactDXR–80950

5.3Powerconsumptionandcurrent

Table1:Maximumpowerconsumptionandcurrentoffans

Model

FansAC—Motor

(kWtot.)400V

3N~

Currentper

AC-Motor(A)

FansPM—Motor

(kWtot.)400V

3N~

Currentper

PM-Motor(A)

DVCompactDXR–102,22,422,1

DVCompactDXR–153,03,42,62,9

DVCompactDXR–204,44,73,63,8

DVCompactDXR–254,4/6,04,7/6,44,66,3

DVCompactDXR–306,0/8,06,4/8,26,28,4

DVCompactDXR–408,0/11,08,2/11,47,810,6

DVCompactDXR–5011,0/15,011,4/15,110,410,9

DVCompactDXR–6011,0/15,012,4/15,110,410,9

DVCompactDXR–8015,0/22,017,0/24,515,621,2

Table2:Maximumpowerconsumptionandcurrentofcompressors

ModelHeatpumpsection(kW

tot.)400V3N~

Heatpumpsection

load(A)HPFuse(A)

DVCompactDXR–10310,016

DVCompactDXR–154,215,020

DVCompactInstallationandService

2111176SystemairSverigeAB

Maximumpowerconsumptionandcurrentofcompressorscont'd

ModelHeatpumpsection(kW

tot.)400V3N~

Heatpumpsection

load(A)HPFuse(A)

DVCompactDXR–205,920,325

DVCompactDXR–25723,632

DVCompactDXR–307,630,040

DVCompactDXR–401032,440

DVCompactDXR–5013,344,063

DVCompactDXR–6017,258,063

DVCompactDXR–8017,258,063

6Transportationandstorage

TheDVCompactDXRshouldbestoredandtransportedinsuchawaythatitisprotectedagainstphysical

damagethatcanharmpanels,handlesetc.Itshouldbecoveredsothatdust,rainandsnowcannotenter

anddamagetheunitanditscomponents.Eachsectioniswrappedinplasticcontainingallnecessary

components.

Warning

Theunitisheavy.Becarefulduringtransportandmounting.Riskofinjurythroughpinching.Use

protectiveclothing.

DVCompactDXRunitmustbeprotectedfromtheweatherandaccidentalimpact.Plasticpackagingmust

beremovedandunitcoveredwithtarpaulinorsimilarmaterials.Inordertominimizecondensation,

sufcientaircirculationmustbeensuredbetweenthecoveringandtheunit.Duringtransportationtheunit

mustbeintheuprightposition.

Note:

Necessarypartslikecontrolpanel,smokesensor,handles,mountingfeet,drainagepipewithdraintrap

andelectricalsafetyswitchareplacedlooselyinsidetheunit.Theunitmustnotbeputintooperation

beforetheenclosedpartsareremovedandinstalledproperly.

6.1Unloadingonthesite

Theairhandlingunit–AHU-isdeliveredasonesectionorinseveralsections,whicharetobeassembled

onsite.TheAHUisdeliveredontransportpallets,legsoronabaseframe.Loadingandunloadingaswell

astransportonthesiteispossiblebyfork-lifttruckorbycraneusingsuitableliftingstraps.

Important

Makesurethattheupperpartoftheunitwillnotbedamagedbystraps.

6.1.1Unloadingbyfork-lifttruck

TheforksofthetruckmustbesufcientlylongtoavoidanydamagetotheAHUunderside.

DVCompactInstallationandService

2111177SystemairSverigeAB

6.1.2Unloadingwithcrane

AHUdeliveredwithlegsmustbeliftedbystrapssecuredtothelegsasshownintheillustration.

6.1.3Liftingtheunitmountedonabaseframe

Whenliftingtheunitmountedonthebaseframewithholes,usemetaltubesinsertedthroughtheholesin

theframeandsuspendtheunitbysoftcables.

Liftingbeamandstrapsarenotincludedinthedelivery.

DVCompactInstallationandService

2111178SystemairSverigeAB

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