System air Topvex SoftCooler TR09-15 Manual
Document in original language | 208768 · A003
Topvex SoftCooler TR09-15
Access control system
Operation and Maintenance Instructions GB
208768 | A003
208768 | A003
Contents
1 Warnings.......................................................1
2 Product Description..........................................1
2.1 Components .........................................1
2.2 Electrical cabinet ....................................2
3 Installing the unit.............................................3
3.1 Installation............................................3
4 Refrigerant Control/Reporting ............................4
5 Function Description ........................................5
5.1 General................................................6
5.2 Cool recovering......................................6
5.3 Power control .......................................6
5.4 Power limitation ....................................6
5.5 By-pass function (option).........................6
6 Cooling flow chart ...........................................7
6.1 The cooling function................................7
6.2 Components and function ........................8
6.2.1 Compressor ..............................8
6.2.2 Frequency converter (FC).............8
6.2.3 Power controlling ..................... 12
6.2.4 Compressor protection .............. 12
6.2.5 Refrigerant ............................. 12
6.2.6 Condenser/Evaporator .............. 12
6.2.7 Drip tray................................. 12
6.2.8 By-pass damper
(accessory) ...... ..... ......... ..... .... 12
7 Maintenance .............. ..... ... ... ..... ... ...... ..... .... 13
8 Alarms........................................................14
Warnings |1
1 Warnings
The following admonitions will be presented in the different sections of the document.
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
• Operation in the refrigerant circuit and handling refrigerants must be performed by certified personnel.
Warning
• Beware of sharp edges during mounting and maintenance. Use protective clothing.
• Skin contact with the refrigerant must be avoided. Use protective equipment such as protective goggles,
gloves and suitable clothing’s. Good ventilation must be arranged.
• If freezing injury a doctor must be seen.
• If skin contact the exposed part of the body must be carefully washed.
• If eye contact use eye wash or lukewarmed water and wash for 20 minutes, visit a doctor.
• The units electrical connection to the mains supply must be preceded by an all pole circuit breaker with a
minimum 3 mm gap.
• This product is not intended to be used by children or people with reduced physical or mental ability or
lack of experience and knowledge, if no instruction concerning the use has been given by the person
responsible for their safety or that this person is supervising the operation. Children should be supervised
so that they can not play with the product.
2 Product Description
2.1 Components
Fig. 1 Connections and basic components in left hand connected units
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2| Product Description
Position Description
1 Compressor
2Condenser coil
3Evaporator coil
4Filter drier with sight glass
5Expansion valve
6Drip-tray with drain
7Water seal
8Cable grommet for external cabling
9El. cabinet with frequency converter
10 Exhaust air duct connection
11 Pressure/hot gas switches
12 Measuring points refrigerant system high/low
2.2 Electrical cabinet
1
2
3
4
5
6
7
8
Fig. 2 Electrical cabinet
Position Description
1. Terminal block, mains supply
2. Circuit breaker (MCB) oil heaters
3. Relays
4. Terminal block, internal/external
connections
5. Frequency converter with display
6. DC Choke
7. Transformer 24 V
8. Display
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Installing the unit | 3
3 Installing the unit
3.1 Installation
Fig. 3 Installation without by-pass, left hand unit
Position Description
Supply air
Exhaust air
Outdoor air
Extract air
1VAV Pressure transmitters (accessory)
2Damper and motor outdoor air (accessory)
3Damper and motor exahust air (accessory)
4Locked connection
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4| Refrigerant Control/Reporting
Fig. 4 Installation with by-pass, left hand unit
Position Description
Supply air
Exhaust air
Outdoor air
Extract air
1Exhaust air, By-pass
2VAV Pressure transmitters (accessory)
3Damper and motor, outdoor air (accessory)
4Damper and motor, exhaust air (accessory)
5Damper and motor, exhaust air by-pass
(accessory)
4 Refrigerant Control/Reporting
Topvex SoftCooler TR comes pre-filled with refrigerants and belongs to the group "Piece units containing more than
3kg refrigerants per circuit". Before commissioning shall always a control report in respect of the installation be estab-
lished by a cooling certified person. Leakage control with record keeping shall be done once per year. The installation of
the Topvex SoftCooler TR is only duty to report if the property/enterprise where the installation occurs, all together
after installation, has a total amount of refrigerants of 10 kg or more ("small Piece units" with refrigerants less than 3
kg, e.g. normal refrigerators/freezers does not includes). Reporting shall in occurring cases be done to major inspection
authority (normally the municipal environmental office).
Different regulations can be valid in different countries. Check with your local government.
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Function Description |5
5 Function Description
RM
ETS OS
HE
SF
EF
UC
DO
DEH
SS
EV
CO
FC
HPS
CPR RC
Fig. 5 Without by-pass, left hand unit
RM
ETS OS
HE
SF
EF
UC
DO
DEH DBEH
RC
SS
EV
CO
FC
HPS
CPR
Fig. 6 With by-pass, left hand unit
Position Description
EF Extract air fan
SF Supply air fan
SS Temp. sensor supply air
OS Temp. sensor outdoor air
ETS Temp. sensor extract air
UC Control unit
RC Rotor control
RM Rotor motor
HE Exchanger
DO Damper outdoor air (accessory)
DEH Damper exhaust air (accessory)
DBEH Damper by-pass exhaust air (accessory)
FC Frequency converter
CPR Compressor
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6|Function Description
Position Description
EV Evaporator
CO Condenser
HPS Condenser pressure sensor
5.1 General
Control unit (UC) senses the temperature via the extract temperature sensor (ETS) and then keep the set extract tem-
perature by sequence controlling the compressor (CPR), heat exchanger (HE) and hot water- /electrical heater (HWL/H,
ELH). The temperature sensor in the supply air (SS) is min. and max. limiting the supply air temperature.
5.2 Cool recovering
Exchanger (HE) will automatically start to recover the cold in the extract air when the extract air is colder then the out-
door air.
5.3 Power control
The compressor (CPR) are step-less controlled between, in the frequency converter (FC), set minimum and maximum
frequency.
5.4 Power limitation
The frequency converter (FC) is continuously sensing the condensing pressure via the high pressure sensor (HPS) and
gradually slows down the speed of the compressor (CPR), if the pressure exceeds the set limitation value. This is done
to avoid a high pressure alarm.
5.5 By-pass function (option)
To reduce the energy use for the extract fan when there is no cooling demand the exhaust by-pass damper (accessory)
is opened and thereby the exhaust air does not pass the condenser (CO). At stopped unit all dampers are closed.
Note:
This instruction contains functions for the Topvex SoftCooler TR, for a complete description of functions see
"Topvex SR 09,11, TR 09-15 Installation instruction"
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Este manual sirve para los siguientes modelos
6
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