SUTO S 530 Manual
English
Instruction and operation manual
S 530
Leak detector for pneumatic systems
Dear Customer,
Thank you for choosing our product.
The operating instructions must be read in full and carefully observed
before starting up the device. The manufacturer cannot be held liable
for any damage which occurs as a result of non-observance or non-
compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is exempt from liability.
The device is destined exclusively for the described application.
S TO offers no guarantee for the suitability for any other purpose.
S TO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S 530
Table of contents
1. Safety instructions.......................................................................4
2. Application.................................................................................7
3. Features.....................................................................................7
4. Technical Data............................................................................8
4.1 General.................................................................................8
4.2 Electrical Data........................................................................8
4.3 Performance chart..................................................................8
5. Dimensional drawing....................................................................9
6. Operating.................................................................................10
6.1 Operating Principle................................................................11
6.2 Operating Procedure.............................................................12
6.3 Electrical connection ............................................................13
7. Optional extra accessories..........................................................14
7.1 ltrasonic tone generator.......................................................14
8. Maintenance.............................................................................15
9. Disposal or waste......................................................................15
10. Warranty................................................................................15
S 530 3
1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which have to be
observed before and during installation, operation and
maintenance. Therefore this instruction manual has to be read carefully
by the technician as well as by the responsible user or qualified
personnel.
This instruction manual has to be available at the operation site of the
leak detector at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
WA NING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Avoid that persons get hit escaping air or bursting parts of the
system.
WA NING!
Laser pointer!
Do not point into the eyes with the laser. This can
lead to serious injuries particularly on lens and
retina or even blindness!
•Never look directly at the laser
•Never point the laser at persons.
•Never point the laser at smooth and reflective surfaces. This can
lead to a reflection of the laser.
WA NING!
Voltage used for supply!
Any contact with energized parts of the product, may
lead to a electrical shock which can lead to serious
injuries or even death!
4 S 530
1. Safety instructions
WA NING!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument.
•Do not exceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not exceed or undercut the permitted storage and operation
temperature and pressure.
•The product should be maintained and calibrated frequently, at
least annually.
General safety instructions
•It is not allowed to use the product in explosive areas.
•Please observe the national regulations before/during operation.
emarks
•It is not allowed to disassemble the product.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be used properly and frequently
maintained, otherwise it may lead to wrong
measurement values, which can lead to wrong
results.
•Avoid condensation on the leak detector element as this will affect
the accuracy enormously.
Storage and transportation
•Make sure that the transportation temperature of the leak detector
is between -20°C ... 50°C.
•For transportation it is recommended to use the packaging which
comes with the leak detector.
•Please make sure that the storage temperature of the sensor is
between -10°C ... 50°C.
•Avoid direct V and solar radiation during storage.
S 530 5
2. Application
2. Application
The S 530 is a leak detector for pneumatic systems. When gases are
leaking through tubes and tanks an ultrasonic sound is produced which
can be detected by S 530 even from a distance of several meters.
The S 530 transforms these inaudible signals into a frequency which can
be easily heard by using the supplied noise-isolating headset. In
unpressurised systems an ultrasonic tone generator can be used whose
sound will leak through small openings.
The integrated laser pointer helps to spot the leak from a distance.
The S 530 leak detector is not developed to be used in explosive areas.
For the use in explosive areas please contact the manufacturer.
The S 530 leak detector is mainly used in compressed air systems in
industrial environment.
3. Features
•Leak detection in compressed air, refrigerants, and any gases.
•Insulation test of doors and windows.
•Detection of partial electrical discharges causing damages on
insulations.
•Applicable to noisy environments.
•Included laser pointer helps to locate the leak.
•Included display, showing the level of the leak.
S 530 7
4. Technical data
4. Technical data
4.1 General data
Principle of
measurement
ltrasonic leak detection
Measuring medium Air, refrigerants and any gases
Plugs Plug 1: 3.5 mm stereo phone jack shared by
headphone and battery charger
Plug 2: 3.5 mm stereo phone jack for sensor or
sensor cable connection
Operating frequency 40 kHz ± 2 kHz
Operating temperature 0°C ... 40°C
Operating time About 6 hours without Laser pointer on
About 4 hours with Laser pointer on
Charging temperature 10 °C ... 45 °C
Charging time Around 1.5 hours
Material of the detector PC + ABS
Dimensions See dimensional drawing on the next page
Display 3 colour black-mask LCD, 10 level
Laser pointer 640 ... 660 nm wavelength
0.4.0.5 mW output power
Weight 2.5 kg (full set)
4.2 Electrical data
Power supply Internal NiMH rechargeable battery
4.3 Performance chart
The table shows the detection distance of varicose hole diameters at
different pressures (lab environment).
Pressure / diameter 0.1 mm 0.2 mm 0.5 mm
0.5 bar 2m 2m 10m
5.0 bar 8m 14m 18m
8 S 530
6. Operating
6. Operating
Please make sure that all components listed below are included in your
package.
Qty Description Order No.
1 S 530 leak detector P560 0102
1 Sensor unit S605 0001
1 Noise isolated head set A554 0102
1 Focus tube and focus tip A530 0101
1 Cable to detach sound
probe from instrument
A553 0101
1 Battery charger A554 0001
1 Transport case A554 0101
emark
•The sensor unit can be unplugged from the main instrument by
pulling the unit out of the holder. A separate coiled extension cable
is used to connect the sensor to the main unit. For this have a look
at the picture above.
10 S 530
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