Surewerx JACKSON SAFETY AIRMAX J7210 Instrucciones de instalación

User Instruction for Airmax®Power Assisted

Respiratory System

Instructions d’utilisation du système de protection

respiratoire à épuration d'air motorisé Airmax®

Bedienungsanleitung für das Airmax®

gebläsegestützte Atemschutzsystem

Manuale di istruzioni per gli utenti del sistema di

respirazione assistita Airmax®

Manual de instrucciones para el usuario del

sistema respiratorio Airmax®

Airmax

EN 12941:1998+A1:2003+A2:2008 TH3 P R SL

IMPORTANT NOTICE

Please read these instructions carefully before unpacking your JACKSON SAFETY®AIRMAX®PAPR. Failure to comply with the

instructions in this leaet may void your limited product warranty and adversely aect your health and safety.

The selection of this respiratory for the application should be the result of the risk assessment conducted by a professional health and

safety ocer. Its use should be strictly in accordance to the instructions provided along with the product. If you have any questions

regarding the suitability of this product for your assigned task, please contact your designated health and safety ocer or use our

dedicated technical help line for further support.

The use of this system is limited to the product variants indicated in this packaging. Any alteration made to adapt to other protective

devices may end up aecting the health and safety of the wearer.

CONTENT

This JACKSON SAFETY®AIRMAX®powered respirator system should include:

• Blower Unit with attached battery and lter

• Waist belt

• Welding helmet head top (welding helmet and hood/head gear) unit or grinding (visor and hood) unit

• Hose and hose cover assembly

• Battery charger

• Lithium-ion battery

• Instruction Manual

• Flow-Test-Unit

SYSTEM OVERVIEW

JACKSON SAFETY®AIRMAX®has been designed and manufactured to comply with EN 12941:1998+A1:2003+A2:2008 TH3 P R SL.

This power assisted particulate ltering device is belt mounted and provided with a high eciency SL replaceable lter canister that

provides a ltration eciency level above 99.5%. The respiratory system will provide a Nominal Protection Factor (NFP) of 500 when

used in conjunction with an original JACKSON SAFETY®AIRMAX® particulate lter CE marked as EN 12941:1998+A1:2003+A2:2008

TH3 P R SL.

The blower (including batteries) weights 880gr at a minimum ow rate of 170LPM for at least 8 hours at a comfortable noise intensity

of <70 dB. Lithium-ion batteries can be recharged multiple times and nally replaced at the end of their lifetime, they should be fully

charged at the beginning of the working shift.

The blower unit incorporates a number of safety measures to avoid the inadvertently change in the ow conditions that include:

• The device has an audible alarm to indicate a blocked lter or low battery

• The device alarm activates for about 1 second when the blower unit is switched on, and deactivates once the minimum operational

ow rate is achieved. Please consider the power-o state an abnormal situation while in use

• The switch for the air supply is recessed and so not possible to switch the air supply o inadvertently

• A Flow-Test-Unit is provided along with every AIRMAX® PAPR unit to verify the right air ow supply conditions. Please follow the

instructions and recommendations provided in this manual.

EN REGULATORY COMPLIANCE AND CE MARKS

WARNINGS AND LIMITATIONS OF USE

• This PAPR is not suitable for work in poorly ventilated areas (i.e. conned spaces) where oxygen level is suspected to be below 17%.

• Determination of the use of this PAPR system should be addressed by a trained health and safety ocer that determines the

suitability of the protection oered by this device for the particular task and the hazards involved.

• Do not use this respiratory device when the concentration of hazardous substances has not been determined and their impact on

human health and safety by a trained health and safety ocer.

• The wearer of this respiratory system must have read this manual and fully understood the functions and settings on the AIRMAX®

PAPR system. Its use, cleaning, maintenance, disinfection and storage conditions should follow the instructions provided in this

manual. Products returned for warranty replacement will only be considered for replacement only if all recommendations provided

in this manual were fully followed.

• Do not use the AIRMAX® PAPR system in areas were explosions might occur. Avoid direct exposure to ames and/or sparks. Do

not use the AIRMAX®PAPR system in the presence of strong winds.

• Use only original lters certied for EN 12941:1998+A1:2003+A2:2008 TH3 P R SL the particular respiratory system.

• If the blower unit acoustic alarm sounds please leave immediately the working area and enter a non-contaminated environment.

• Do not store nor use this respiratory system under temperature conditions that exceed recommendations of this manual (below

0°C and above +40°C).

• Do not use for overhead welding where there is a falling molten metal hazard. This welding helmet/lter system does not provide

protection from molten metal and spatter during direct overhead welding.

• Particle lters are not suitable to provide protection against gases and vapours above occupational exposure limits. Please use TH3

P R SL lters packed in original packaging only, unsealed or second-hand products must not be used.

• Carefully review the sealing gasket and search for any visible damage. Do not use if its serviceability is suspected to be aected.

Only use particle lters produced by Surewerx USA Inc properly labelled and packed.

• Do not attempt to touch or modify the components of this PAPR.

• At very high work rates the pressure in the device may become negative at peak inhalation ow. JACKSON SAFETY®AIRMAX®

PAPR systems are for use only by competent, trained personnel.

• Make sure that the air hose doesn`t make a loop and does not get cought up on something in the work environment.

• Filters shall not be tted directly to the helmet / hood.

• Do not allow water or other liquids to enter the blower unit.

• When the blower unit is switched o little or no respiratory protection is to be expected. When the blower unit is switched o a rapid

build up of carbon dioxide and depletion of oxygen within the head unit may occur.

• Evacuate the contaminated area in any of the alarms is detected, any part of the product becomes damaged or a considerable

change in the air ow or smell is detected. You should also leave the area if you feel dizziness, discomfort or diculty in breathing.

Filter colour coding:

P R SL-Filter AIRMAX:

EU Manufacturer Surewerx USA Inc

Elgin IL

USA

60123

Compliance EN 12941:1998+A1:2003+A2:2008 TH3 P R SL

Module B Audit conducted by APAVE SUDEUROPE SAS

Notied Body 0082

CS60193

13322 MARSEILLE

CEDEX 16

France

CE marks See labels on product components

White (background)

Product code J7210

Module D Audit conducted by INSPEC International Ltd.

Notied body 0194

56 Leslie Hough Way,

Salford,

Greater Manchester M6 6AJ

United Kingdom

APPLICATION GUIDELINES

AIRMAX® PAPR can be eectively used, but is not limited, to protect the wearer in multiple tasks in the following areas of use

General industrial applications

Agriculture

Construction and demolition

Chemical plants

General maintenance

Food processing

Mining

GRP manufacture

Mining

Metal foundries

Paint spraying (water based)

Pharmaceutical

Pest control

Water and sewage treatment

Ship construction and maintenance

Metal transformation industry

Waste disposal

General welding

DIY

Tunnelling and quarrying

Textiles manufacture

Part Number Assembly

DUO WELDING PAPR HELMET BLACK 4/9-13 ADF

J7051

2DUO PAPR FACESEAL J7061

DUO / DUO MAX PAPR HEAD GEAR

J7062

4DUO / DUO MAX PAPR SWEATBAND J7060

5AIR DUCT N/A

6AIRMAX WELDING PAPR HOSE & COVER J7063

7AIRMAX WELDING PAPR HOSE COVER J7064

8AIRMAX WELDING PAPR MOTOR UNIT J7065

9AIRMAX PARTICLE FILTER TH2 P R SL J7210

10 AIRMAX WELDING PAPR CHARGER J7067

11 AIRMAX WELDING PAPR 4C BATTERY J7068

12 AIRMAX WELDING PAPR WAIST BELT J7069

SYSTEM ASSEMBLY

AIRMAX®PAPR with the Duo PAPR Welding Head Top Unit

INITIAL ADJUSTMENT

• Put the belt around the waist and faster the two ends together

• If the belt is too loose, slide the male adjuster down the belt, towards the female half. If the belt is too tight, slide the male adjuster

away from the female half.

• Repeat the above processes until a comfortable and secure t is achieved.

Position the blower unit around the waist at the centre of the back to minimize the risk of the blower or hose becoming caught up in use.

ATTACHING THE HOSE TO THE AIRMAX PAPR BLOWER UNIT

Align the pins of the hose bayonet connector with the bottom of the arrow on the air outlet of the blower. Push the bayonet connector into

the blower until it reaches the bottom of the hole and then twist in a clockwise direction until the locating pins clips into place. Repeat the

process to attach the other end of the hose to the head top.

FITTING THE DUO WELDING HELMET

• First set the welding head top rake and adjust the welding lter to suit. Lift the helmet to its upper position

• Place over the head and adjust the headgear ratchet wheel by pushing it in and twisting until a satisfactory tightness is achieved

• Pull the elasticized chin guard downwards and at the same time pull the helmet down

• The welding head top is then ready for use

Loosen Tighten

OPERATING THE PAPR

Activate the Power-Switch at the side of the unit. Once turned on, the ow alarm activates for about

1 second until the minimum ow rate is achieved and respiratory protection is provided given that all

components are in place for the wearer to start the task.

The blower should then provide an initial air ow of +170 LPM for at least 8 hours at a comfortable noise

intensity of <70dB.

PROBLEM SOLVING

Inspect and dismantle this unit only in a clean environment where no presence of respiratory hazards is suspected. Always leave the

contaminated area to assess any encountered problem.

If the alarm activates during the execution of a task, leave the contaminated area and remove the TH3P R SL lter with the blower with the

power on. If the alarm deactivates, replace the lter; if not, recharge the unit. Check the air ow with the Flow-Test-Unit. If the problem

continues after the system is recharged, ask for technical support.

Make sure that the battery unit if fully loaded at the beginning of the shift. The AIRMAX®PAPR blower unit is set to sound for 1

secondonce powered; if the alarm still sounds after check if the hose or lter are clogged; otherwise the battery needs re-placing or

re-charging. If the problem persists, contact Surewerx USA Inc for support.

CHECKING THE AIR FLOW

With the blower unit running place the Flow-Test-Unit onto the hose so that the sealing gasket is securely gripping the air outlet. Check

that the indicator ball rises above the pass fail marker. This easy testing device is supplied with every AIRMAX®PAPR unit. Jackson

Safety recommends carrying out this operation at least at the beginning of every shift and after changing the lter or any other cleaning

or maintenance activity.

Surewerx USA inc for support.

FILTER REPLACEMENT CRITERIA

Filter should be replaced in all cases when its integrity is suspected to have been aected as a result of contamination or physical

damage.

Filter must also be replaced at the end of its service lifetime, which can be determined when the fully charged operational JACKSON

SAFETY®AIRMAX® PAPR unit can’t supply airow above 170LPM tested with the use of the Flow-Test-Unit provided with the product.

This is clear indication that the lter is clogged and should be replaced.

If the alarm deactivates after replacing the lter, the unit is fully operational again; if not, recharge the unit before using it in a contaminated

area. You should always double check the air ow again with the Flow-Test-Unit to make sure the unit is fully operational.

REMOVING THE FILTER

Push the lter-housing down towards the body of the blower unit and apply a twisting force in a clock-wise direction to pull the lter away

from the unit.

FITTING THE FILTERS

Inspect the lter sealing gasket lter panels and conrm that is free of damage. Make sure that the new lters are used within their expiry

date. Make use of the opportunity to inspect that the lter holder is clean; nally assemble the new lter into the blower.

Place the lter over the corresponding circular recess in the blower unit. Twist lightly until the 4 location lugs, fall into the corresponding

recesses. Force the lter down towards the blower unit and apply a twisting force in an anti-clockwise direction until the 4-way bayonet

system is heard locking into place.

WARNING!

It is essential that the user must not confuse the markings on the lter relating to any other

standard other than EN12941:1998 + A1:2003 + A2:2008 with the classication of the device

when used with this lter.

The lters must be regularly checked (see Air Flow Test) and replaced. Filters are intended to

be replaced and not cleaned / re-used.

MAINTENANCE OF THE AIRMAX®PAPR SYSTEM

• The blower unit, lter housing and head units must all be regularly cleaned to keep them in good working order

• For single users, the units can be cleaned with a cloth moistened with warm water and soap or an antimicrobial wipe.

• For multiple users, the units should be disinfected when passed from one user to another.

• Liquids must not be allowed to enter the workings of the blower unit or get on to the element of the lter. Parts should be allowed to

air dry. Under no circumstances should any solvents or abrasive cleaning agents be used. The unit must not be dried using heat.

• The unit should continue to provide protection to the designed specication for at least 1.5 years when maintained in accordance

with these instructions. Prior to each use the user should check that all components of this system are free from defects, such as

burnt areas, holes, splits or broken lters and hoses, cracked visors, ADF’s and helmets.

CHARGING THE BATTERY

• Once the unit has reached the Minimum Design Flow (MDF), it is better to leave it to run down

completely before recharging.The battery can either be charged whist installed in the blower unit or

removed and charged separately.

• Plug the charger into the main socket, t the plug on the end of the lead into the socket at the back

of the battery.

• Charging should only be for a maximum of 6 hours. Less charging time will give less run time of the

JACKSON SAFETY’s AIRMAX®PAPR unit.

REMOVING AND REPLACING THE BATTERY

• To remove the battery, First remove the lter (to do this please see the

Filter removal section). Now hold the motor unit face down (in a clean

area away for contaminants) carefully push holding tab next to the charger

point away from the motor unit using your thumb whilst pushing the battery

down towards the topside of the motor unit.

• To replace the battery, place it into the cavity and slide it right to the back

as far as it will go, until the holding tab clicks into the location. Now replace

the lter ( please see the Fitting lter section)

STORAGE AND TRANSPORTATION

When not in use or during transportation the blower and head units should be stored in the container in which they were supplied, in a

place away from direct sunlight and contact with solvents or other surfaces or objects that may impact and damage them. Do not store

in areas with extreme temperature (outside +0°C to +40°C range) or humidity (above 75%RH) conditions.

User Instruction Manual for the AIRMAX®PAPR Battery Charger

Component code – J7067

This charger complies with the European regulations.Please read and keep these instructions carefully, they contain important operation

and safety descriptions. If the charger is not used in accordance with this manual you may risk causing a re, personal injury or

equipment damage. Check label on the rear of the charger for further details.

Features

• The AIRMAX® PAPR charger is suitable for Lithium-ion battery packs only and has been provided with a short circuit protection

device

• Each charger has quick-change socket power adapter for various mains (see picture below). It is designed to quick charge 4-6 cells

Lithium–Ion battery packs with a capacity of 5200mAh.

• Operational range:

100Vac – 240Vac

• Frequency:

50-60Hz at 150mA

• Operating temperature range:

0°C to 40°C

• Operating relative humidity:

8% to 85%

• Initial charge before rst use of batteries:

8 hours

Only use this charger with batteries that meet the specications on the chart below: Connect its DC output plug to the battery and

then connect its AC input plug to 100-240VAC mains power before switching on the mains power point; ensure the charging lights are

illuminated.

It is normal that the charger and the battery might warm up (below 50°C) during charging; otherwise please stop using it. Please

disconnect the charger AC input plug rst and then disconnect the DC output plug when charging is nished. The red LED shows that

the batteries are still charging. The green LED indicates that the battery is fully charged and ready for use. Do not leave the battery

charger in the power supply when not in use.

Safety

Do not charge any other batteries than the specied in this manual. Don’t use the charger if it shows visible damage. Do not attempt to

repair the charger, this will end the warranty and will increase the accident and/or damage. Never expose the charger to water, rain or

snow. Contact your supplier if charger replacement is needed.

Environmental disposal

Batteries are chemical waste, dispose them in a special container or hand them in at an authorized recycling centre.

AIRMAX® charger - J7067 Technical Specications

PACKAGING / LABELING

Lot Code Description: GLyjjj-xxxx (e.g. GL0013-0005)

GL = Manufacturer identier

y = Last digit of year of production (e.g. 0 for 2020)

jjj = Julian (sequential) day of production (e.g. 013 for January 13)

xxxx = Last four digits of purchase order number (e.g. 0005)

TECHNICAL DATA

This powered respirator is light-weight and easy to handle. It is equipped with a replaceable particulate lter. The system aords

reliable protection against particulates and aerosols.

Air ow: 170 to 210 lpm. Minimum ow rate 170 lpm

Weight with lter: 700 g

Operating temperature between 0°c and +40°c

Type of lter: P3 R SL

Type of Battery: Replaceable and rechargeable Li-Ion 7.4V/5200mAh

Charging Cycles >350

Visual alarm for low battery voltage.

Visual, audible alarms and Vibration alarms for insucient ow rate (below 170lpm)

Nominal Protection Factor (NPF) 500

Noise level: 70dBA

Operating time greater than 8 hours on minimum ow rate with a new lter and fully charged battery in a clean environment at room

temperature.

Note! Operating time can be shortened in case of clogged lter under changed battery

EU DECLARATION OF CONFORMITY: https://www.jacksonsafety.com/europe-products-documentation

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