Surefire iBURNER BMS-100 Manual de usuario
Proudly Made in
the USA
INSTALLATION & OPERATIONS
MANUAL
PROUDLY MADE IN THE USA
2
The BMS-100 system is designed to operate in Combustor and Flare applications in the Oil and Gas Industry.
The BMS-100 system utilizes the SureFire FTL series, FT-1-S, FT-1-ST, and FTL-FFG units to provide igni-
tion.
The controller’s display is designed to operate in ambient temperatures from – 40⁰F to 131⁰F, and is coated for
corrosion resistance. The unit is mounted in a NEMA 4X enclosure supplied with a UV resistant keypad. Each
unit includes function indicator LED’s, and contains a status code chart that is printed on the overlay to pro-
vide assistance in troubleshooting. The unit requires 12 VDC or 24 VDC power, and is solar ready with a spe-
cific solar power termination port.
This apparatus is suitable for use in Class1, Division 2, Groups C and D, or unclassified locations.
The BMS-100 detects a flame utilizing the igniter or thermocouple as the flame sensing device. Once the igni-
tion flame makes contact with the igniter or thermocouple, a signal is sent to the BMS-100 and the unit regis-
ters a flame. The BMS-100 also provides 2nd stage solenoid and actuator valve timing control after flame is
proven.
The BMS-100 also comes with an adder daughter board that allows 4-20mA input and high temperature safety
shutdown. Plus a USB data logging port to log pilot flame with real time and date stamp.
The BMS-100 contains relighting capability, providing the combustors and flare application with more oppor-
tunity to re-ignite the fuel gas.
Every SureFire system will pass complete factory QA/QC testing.
Also available is a control solenoid valve, Actuator valve, Standby Pressure Switches and FT ignition unit.
We are dedicated to providing quality American made safety control systems for Combustor and Flare Appli-
cations. The system has been developed through thousands of hours of critical design, engineering, and field
testing.
INTRODUCTION
3
Certifications and Warnings 4
Warranty Statement 5
BMS-100 Description
Enclosure 6
Circuit Board 7
Graphic Overlay 8
LED Indicators / Keypad Functions 9
Component Description
SureFire Ignition Units 10
Additional Components 11
Installation Guide 12-15
Installation Wiring Diagram 16
Fuel Train Diagram 17-19
Operation Guide 20-21
Operation Guide: Sequence of Operation / Flow Chart 22-27
Specifications 28
Troubleshooting Guide 29-32
Daughter Board Information and Installation______________________________________________33-35
Daughter Board Setup________________________________________________________________36-37
Installation Notes 38
BMS - 100 Software Versions 39
Contact and Version Info 40
TABLE OF CONTENT
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WARNING
EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR
SUITABILITY FOR CLASS I, DIVISION 2, GROUPS C AND D, OR UNCLASSIFED APPLICATIONS;
WARNING
EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS;
WARNING
EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING
PROPERTIES OF MATERIALS USED IN THE FOLLOWING DEVICES: HAMLIN ELECTRONICS
RELAY, MODEL HE721A0500, ALLIED ELECRONICS RELAY, MODEL JW2SN-DC12V, AND
PANASONIC RELAY, MODEL DS2E-SL2-DC5V
WARNING
SUBSTITUTION OF THE FOLLOWING COMPONENTS MAY IMPAIR SUITABILITY FOR
DIVISION 2
Reference Designation Description Type of Protection
K1, K2, or K3 Relay Sealed Contacts
CERTIFACTIONS AND WARNINGS
Rated Input Voltage: 12VDC
Wattage: 60.0 MAX/ 7.2 AVG
Amperage: 5.0 amps MAX/0.6 amps AVG
Class 1, Division 2, Groups C and D, or Unclassified Applications, T4
Ambient Temperature Range: -40°F ≤Tamb ≤131°F (-40°C ≤Tamb ≤55°C)
Certified to:
UL 61010 - 1
UL 61010 –2 030
ISA 12.12.01
5
Warranty Statement
SureFire warrants all equipment of its own manufacture to be free of defects in material and
workmanship for a period of twenty-four (24) months from the date of manufacture.
SureFire’s sole obligation hereunder shall be expressly limited to repair or exchange free of
charge, F.O.B. Aztec, NM, USA of such defective equipment. SureFire’s obligation under
this warranty is limited to the above and does not apply to claims which are a result of
improper installation, misuse, maladjustment, abnormal operating conditions, or lack of
routine maintenance as determined by SureFire. Nor does the warranty include the
furnishing of service for maintenance or problems arising from the foregoing causes. No
claims for labor, installation, removal, transportation, or other expenses will be recognized.
Notwithstanding any stipulation of the purchaser to the contrary, all other obligations,
representations, warranties and conditions, express or implied, statutory or otherwise,
including any implied warranties or conditions of merchantability, quality or fitness are
hereby excluded and, SureFire shall not be liable for any loss, cost or damages, of any kind
whatsoever, whether consequential, indirect, special or otherwise, arising out of or in
connection with the equipment or any defect therein, even if caused by the negligence of
SureFire, its employees or agents. The provisions hereof relating to the warranty and
limitations hereon and limitation of liability shall continue to be enforceable between the
parties notwithstanding termination of the within agreement for any reason including
fundamental breach. Equipment not of SureFire manufacture shall pass through to the end
user the vendor’s or manufacturer’s standard warranty.
WARRANTY
6
Enclosure
The SureFire BMS-100 system uses a polycarbonate NEMA 4X Enclosure to house the circuit board. The
Graphic overlay, with a membrane keypad, is mounted on the exterior of the enclosure.
The NEMA 4X enclosure provides a high level of protection from harsh outdoor elements:
Windblown Dust Protection
Water Damage Protection - Rain, Sleet, Snow, Splashing and Direct Water Contact
Corrosion Protection
External Formation of Ice Protection
The Enclosure is IP66 certified, meaning it has been tested to the following:
Dust tight, no ingress of dust; complete protection against contact
Water projected in powerful water jets (12.5mm nozzle) against the enclosure from any direction
shall have no harmful effects.
WARNING:
When drilling holes in the enclosure, ensure IP66 fittings are used to maintain the IP66 standard. Failure to
use IP66 standard fittings nullifies the IP66 certification.
BMS-100 DESCRIPTION
7
BMS-100 Circuit Board
The SureFire BMS-100 system is controlled by state of the art, non-arcing electronics that monitor and con-
trol all combustor and flare applications. It comes with 2 LED indicators and a status code LED display.
BMS-100 DESCRIPTION
8
Graphic Overlay
The overlay provides the list of status codes on the face. The overlay is used for interfacing with the system
and acquiring troubleshooting information.
BMS-100 DESCRIPTION
9
5 Button Keypad:
The SureFire BMS-100 has a 5 button keypad to assist in controlling and monitoring the system.
Note: Secondary functions can only be adjusted, when system is unlocked. Pre-purge time and timing
between ignition attempts is now the same.
Button Functions
Turns the unit ON.
Turns the unit OFF.
Primary: Displays the code that corresponds with the current unit status.
Secondary: Press button for 5 seconds to unlock the system.
Tertiary: Up arrow - Increments settable value for pre-purge & safety T/C limit.
LED Indicators
The circuit board LEDs illuminate through the lid of the enclosure. The LEDs indicate the following:
LED Indicator Status
GREEN LED ON - Indicates that the system is on and operating properly
Blinking - Indicates a standby interlock is activated
RED
LED ON - Indicates that the system is off
Blinking - Indicates a shutdown failure or interlock has been activated
BMS-100 DESCRIPTION
Primary: Displays the current battery voltage.
Secondary: Press button for 5 seconds to display current pre-purge timing.
To set pre-purge timing: Unlock system, press & hold Battery Volts button & use
the up arrow button to set timing. Range: 01 - 10 minutes pre-purge time.
Primary: Displays the current flame strength value for the igniter or T/C.
Secondary: Press for 5 seconds to display current safety T/C limit.
To set safety T/C limit: Unlock system, press & hold T/C HTS button & use the
up arrow button to set limit. Range: 100°F - 2400°F.
10
FTL-U Flare Pilot
The FTL-U are stainless steel, straight style pilots for open flare appli-
cations. It utilizes the igniter element to sense the pilot flame.
FTL-U flare pilot is custom to each application, max length on 1”
nipple is 6’-0”.
Pilot nozzle and igniter assembly are easily field replaceable.
SureFire FTL-U and FT-Series Ignition Unit.
The SureFire BMS-100 is compatible with any of the Flare Pilots ignition
units designed for combustor and flare applications and certain FT-Series
ignition units designed for firetube applications.
Optional Flame Sensors
Igniter
Utilizes ohms resistance reading to verify flame
Armored wiring harness to: 500°F duty / 800°F flash
Direct termination to BMS-100 controller
Thermocouple
Utilizes temperature reading to verify flame
Armored wiring harness rated to:
1000°F duty / 1500°F flash
Direct termination to the BMS-100 controller
FT-1-ST (above)
The unit above is utilizing a Thermocouple as
a flame sensing mechanism.
FT-1-S (above)
The unit above is utilizing the Igniter Element
as a flame sensing mechanism.
COMPONENT DESCRIPTION
FT-1 Series Ignition Unit
The FT-1 series ignition unit is a aluminum block with a stainless steel
nozzle for firetube application. It utilizes the igniter or thermocouple to
sense the pilot flame.
FTL-F Flare Pilot
The FTL-F are stainless steel, straight pilots for open flare application.
It utilizes a thermocouple to sense the pilot flame.
FTL-F flare pilot are reliable ignition system for flare applications.
Thermocouple and igniter element are easily field replaceable.
FTL-F FTL-U
Otros manuales para iBURNER BMS-100
2
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