SunStar HC Series Manual de usuario

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Dual Function

HC-Series

1. THIS IS AN INSTRUCTION FOR SAFE USE OF DUAL

FUNCTION AUTOMATIC EMBROIDERY MACHINES. READ

THOROUGHLY BEFORE USE.

2. CONTENTS OF THIS INSTRUCTION ARE SUBJECT TO CHANGE

WITHOUT PRIOR NOTICE FOR HIGHER QUALITY OF THE

MACHINES. FOR ANY INQUIRIES ON THE MACHINE OR THE

INSTRUCTION, CALL YOUR SWF DEALERSHIP.

3. MAKE SURE TO PASS THIS INSTRUCTION TO YOUR NEXT

WORKER.

4. FOR INFORMATION RELATED TO ELECTRICITY AND

ELECTRONIC PARTS (X-Y DRIVE, CONTROL BOX, OPERATION

BOX), PLEASE REFER TO “SWF DUAL FUNCTION ELECTRICITY

MANUAL.”

5. THIS IS DESIGNED AND MANUFACTURED AS AN INDUSTRIAL

MACHINE. IT SHOULD NOT BE USED FOR OTHER THAN

INDUSTRIAL PURPOSE.

TABLE OF CONTENTS

CHAPTER 1 SAFTEY RULES …………………………………………………………………… 1-1

1-1. MACHINE DELIVERY …………………………………………………………… 1-1

1-2. MACHINE INSTALLATION ……………………………………………………… 1-2

1-3. MACHINE OPERATION …………………………………………………………… 1-3

1-4. REPAIR ……………………………………………………………………………… 1-3

1-5. PLACEMENT OF WARNING STICKERS ………………………………………… 1-4

1-6. CONTENTS OF WARNING STICKERS ………………………………………… 1-5

CHAPTER 2 MACHINE INSTALLATION AND ASSEMBLY ………………………………… 2-1

2-1. INSTALLATION ENVIRONMENT ……………………………………………… 2-1

2-2. ELECTRICITY INSTALLATION ………………………………………………… 2-1

2-3. LEVELING THE MACHINE ……………………………………………………… 2-2

2-4. PERIPHERALS ASSEMBLY ……………………………………………………… 2-4

2-5. TABLE ASSEMBLY ……………………………………………………………… 2-5

2-6. FRAME ASSEMBLY (UH1506D-45) ……………………………………………… 2-7

2-6-1. TUBULAR FRAME ……………………………………………………… 2-7

2-6-2. BORDER FRAME ………………………………………………………… 2-8

2-7. FRAME ASSEMBLY (UH1504D-45, UH1208D-45, UH1512D-45) ……………… 2-9

2-7-1. TUBULAR FRAME ……………………………………………………… 2-9

2-7-2. BORDER FRAME ………………………………………………………… 2-10

CHAPTER 3 NAMES OF MACHINE PARTS …………………………………………………… 3-1

3-1. SWF/HC-UH1506D-45 ……………………………………………………………… 3-1

CHAPTER 4 FUNCTIONS FOR BASIC MACHINE OPERATION …………………………… 4-1

4-1. LAMP ON THREAD TENSION ADJUSTMENT BOARD ……………………… 4-1

4-2. NEEDLE STOP CLUTCH ………………………………………………………… 4-2

4-3. UPPER THREADING AND TENSION ADJUSTMENT ………………………… 4-3

4-4. LOWER (BOBBIN) THREADING AND TENSION ADJUSTMENT …………… 4-7

4-5. THREAD WINDING ……………………………………………………………… 4-8

4-6. FLOPPY DISKS AND PRECAUTIONS …………………………………………… 4-9

4-7. NEEDLE-HOOK TIMING CONTROL …………………………………………… 4-10

4-8. ASSEMBLY AND FUNCTIONS OF THREAD DETECTOR …………………… 4-15

CHAPTER 5 MAINTENANCE AND INSPECTION …………………………………………… 5-1

5-1. CHECK POINTS FOR REGULAR INSPECTION ………………………………… 5-1

5-2. CLEANING ………………………………………………………………………… 5-1

5-3. OIL SUPPLY ……………………………………………………………………… 5-3

5-4. DRIVE BELT TENSION …………………………………………………………… 5-7

CHAPTER 6 MAJOR MACHINE ADJUSTMENTS …………………………………………… 6-1

6-1. ADJUSTING THE TRIMMERS …………………………………………………… 6-1

6-1-1. ADJUSTING THE POSITION OF THE TRIMMING CAM

(INSERT ANGLE OF MOVABLE BLADE) …………………………… 6-1

6-1-2. ADJUSTING BLADE TENSION ………………………………………… 6-2

6-1-3. ADJUSING THE TRIMMER RETVRN SPRING………………………… 6-2

6-2. ADJUSTING UPPER THREAD HOLDING UNIT ………………………………… 6-3

6-3. PICKER ADJUSTMENT …………………………………………………………… 6-4

6-4. ADJUSTING UPPER THREAD HOLDER ………………………………………… 6-5

6-5. ADJUSTING LOW-NOISE PRESSER FOOT ……………………………………… 6-6

6-6. RELATIONSHIP BETWEEN PRESSER FOOT AND NEEDLE ………………… 6-7

6-7. CORRECT POSITION OF NEEDLE ……………………………………………… 6-8

6-8. ADJUSTING HALF-TURN FILM FOR COLOR CHANGE ……………………… 6-9

6-9. ENCODER ADJUSTMENT ………………………………………………………… 6-9

6-10. JUMP MOTOR ADJUSTMENT …………………………………………………… 6-10

6-11. ADJUSTING DRIVER BELT TENSION ………………………………………… 6-11

6-11-1. SPECIFICATIONS OF DRIVER BELT TENSION ADJUSTERS……… 6-11

6-11-2. Y-AXIS TIMING BELT ………………………………………………… 6-11

6-11-3. X-AXIS TIMING BELT ………………………………………………… 6-12

6-11-4. TIMING BELT ON MAIN SHAFT MOTOR …………………………… 6-13

6-12. LAMP (OPTIONAL) ……………………………………………………………… 6-13

6-12-1. ADJUSTING LAMP SOCKET ………………………………………… 6-13

CHAPTER 7 TROUBLE SHOOTING …………………………………………………………… 7-1

The following set of safety rules categorized as DANGER, WARNING, and CAUTION indicates possibilities of

physical or property damages if not fully observed.

ONLY TRAINED AND EXPERIENCED PERSONS, FAMILIAR WITH THE

RELEVANT SAFETY INSTRUCTIONS, SHOULD HANDLE THE

MACHINE. MAKE SURE TO FULLY OBSERVE THE FOLLOWING

INSTRUCTIONS.

1) Using a crane

Make sure that the crane is large enough to hold the machine. Use a nylon

rope of sufficient strength. Place a wooden block at either side of the

machine before tying the rope. The angle should be 40。or less. Make sure

that the rope does not touch the table.

Make sure all persons

and obstacles are out of

the way of the moving

equipment.

[Fig.1-1]

1-1) MACHINE

DELIVERY

DANGER

SAFETY RULES

DANGER : These safety instructions MUST be observed to be safe from danger when installing, delivering, or

repairing the machine.

WARNING : These safety instructions MUST be observed to be safe from machine injuries.

CAUTION : These safety instructions MUST be observed to prevent predictable machine errors.

Wooden block

Nylon rope

Maximum 40

2) Using a Forklift

Make sure that size and weight of the forklift is sufficient to support the

machine. Use the pallet to place the machine so that its center is on the

forklift arm (see [Fig.1-2]). Lift the machine carefully so that the machine

does not tilt to either side.

[WARNING]

Make sure to maintain the weight balance in machine deliveries,

especially when unloading the machine from a forklift or crane, in order to

prevent injury or machine damages.

[Fig.1-2]

Installation environment may incur machine malfunction or breakdown.

Make sure to meet the following conditions.

1) The foundation under the machine, i.e. table or desk, must be strong enough

to support the weight of the machine (approximately 1 ton).

2) Air conditioning can eliminate dust and humidity that can cause pollution

and corrosion of the machine. Make sure your machine is regularly cleaned.

3) Long exposure to direct sunlight can cause the paint of the machine to fade

or change of the machine shape.

4) Allow at least 50cm (20 inches) of space on each side of the machine for

convenient maintenance.

Please refer to 2. Machine Installation and Assembly for installation details.

1-2) MACHINE

INSTALLATION

CAUTION

Only SWF-trained and selected repair engineers should do repair work.

1) Turn OFF the power before cleaning or repairing the machine. Wait for 4

minutes so the machine electricity is completely discharged.

2) Do not change the settings or any parts on the machine without confirmation

from SWF. Such change may cause safety accidents.

3) Use only SWF parts when repairing your machine.

4) Replace all safety covers when you are finished with your repair.

1-4) REPAIR

DANGER

The SWF Automatic Embroidery Machine is designed for applying

embroidery to fabric and other similar materials.

Pay careful attention to the WARNING and CAUTION stickers on certain

parts of the machine. Make sure to observe the following when operating

the machine:

1) Read thoroughly and fully understand the manual before operating the

machine.

2) Dress for safety. Long and unbound hair, jewelry such as necklaces,

bracelets, and wide sleeves can get caught in the machine. Wear shoes with

non-slip soles.

3) Clear all persons from the machine before turning on the power.

4) Keep your hands or head away from the moving parts of the machine such

as needle, hook, take-up lever, and pulley when the machine is in operation.

5) Do not remove the safety cover on the pulley or shaft when the machine is

in operation.

6) Be sure the main power is turned off and the power switch is set to OFF

before opening the cover of any electrical component or control box.

7) Be sure the main switch is OFF before manually turning the main shaft.

8) Turn the machine off when threading needles or inspecting the finished

embroidery.

9) Do not lean against the cradle or place your fingers near the guide grooves

of the frame.

10) The machine noise may exceed 85db when it is run at a maximum speed. It

is not higher than the standard level, but you may need earplugs or sound-

proof facilities for the operator and other workers.

1-3) MACHINE

OPERATION

[CAUTION]

It takes about 10 minutes after turning off the main switch before the

electricity is fully discharged from X/Y main shafts and the drive box.

WARNING

Fire or death may be caused by

high voltage electric shock.

Don’t open the cover except for

service man assigned by SWF.

When open the cover turn off

power and wait for 6 minutes.

Observe the directions on ALL warning stickers placed on the machine as

reminders for your safety.

1) Location of Warning Stickers

1-5) Placement of

Warning Stickers

[Fig.1-4 From Top ]

Open the upper shaft cover of

each head and supply the

designated oil.

Injury may be caused by

winding.

Be sure to turn off the power

before cleaning, lubricating,

adjusting or repairing.

Physical damage may be

caused by winding.

Don’t put your hands near the

arrow while the main shaft is

rotating

Injury may be caused by moving

needle.

Ensure that the machine is in a

stop condition before changing,

threading or rethreading of

needies or changing of needles.

Turn off the main power before

rotating the main shaft by hand!

Do not remove covers during

operation!

Turn off the main power before

opening electricity-related boxes!

Physical damage may be caused

by interposition.

While embroidery frame is running

according to the direction of

embroidery frame may be injured

your hands by gap between fixed

body and embroidery frame.

Physical injury may be caused

by crevice.

Don t put your finger in a groove

on the table.

[Fig.1-3 Front]

1) Warning

1-6) Contents of

Warning Stickers

Injury may be caused by moving needle.

Ensure that the machine is in a stop

condition before changing, threading or

rethreading of needies or changing of

needles.

[CAUTION]

Safety cover refers to all covers near the operating parts

of the machine.

Injury may be caused by winding.

Be sure to turn off the power before

cleaning, lubricating, adjusting or

repairing.

Fire or death may be caused by high

voltage electric shock.

Don’t open the cover except for service

man assigned by SWF.

When open the cover turn off power

and wait for 6 minutes.

2-1) INSTALLATION ENVIRONMENT

1) Temperature: ①0~40℃(32~104℉) when the machine is in operation

②-25~55℃(-13~131℉) when the machine is not in operation

2) Humidity: 45~90% (relative)

3) Grounding: Ensure the electricity is properly grounded.

4) Close any doors and windows near the machine to prevent direct light, dust, and humidity.

5) Foundation under the machine must be a sufficiently strong and flat concrete to support the weight of the machine.

2-2) ELECTRICITY INSTALLATION

Check if the input voltage of the machine is in the right range of the voltage supply before installing or operating

the machine. The voltage required is as follows:

1) Input voltage (to be adjusted when installing): 100V, 110V, 120V, 200V, 220V, 240V

2) Allowed range of voltage: within 10% of the voltage set

3) Electric capacity and voltage consumption: 600VA 400W

4) Insulation resistance: over 10M ohms (measured with 500V insulation tester)

[CAUTION]

Do not let moisture drops on the machine.

Provide air conditioning to control humidity and to prevent dust and corrosion.

DANGER

WARNING

Properly ground the machine to avoid the possibility of electric shock. Use three-wire

grounding (grounding resistance below 100 ohms).

Check the voltage supply where the machine will be installed.

Install the cable away from the operator’s work space to prevent accident or injury.

MACHINE INSTALLATION AND ASSEMBLY

Install your machine in an appropriate environment and with adequate electrical supply. Failure to follow the

directions may result in machine malfunction.

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