SunStar Fortuna series Manual de usuario
USER’S MANUAL
PARTS BOOK
Version 03
AC Servo Motor series
1) For at most use with easiness,
please certainly read this manual
before starting use.
2) Keep this manual in safe place for
reference when the machine
breaks down.
SSUUNNSSTTAARR MMAACCHHIINNEERRYY CCOO..,, LLTTDD..
SSUUNNSSTTAARR MMAACCHHIINNEERRYY CCOO..,, LLTTDD..
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Best Price
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1.
Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of user’s needs.
2. Please read this user’s manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4.
This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.
USER’S
MANUAL
1. SAFETY INSTRUCTION............................................................................................................6
2. PRECAUTIONS BEFORE USE...............................................................................................8
3. LOCATING AND USING PARTS OF THE CONTROLLER BOX................................10
4. INSTALLATION .........................................................................................................................12
1) Attaching controller to table .................................................................................................................................12
2) Attaching pedal unit ..............................................................................................................................................12
3) Installing and adjusting knee lifter solenoid........................................................................................................13
4) Needle Bar Up/Down Stop Position Setting........................................................................................................13
5) Installing program unit ..........................................................................................................................................16
6) SunStar machine installed with program unit ....................................................................................................16
5. WIRING AND GROUNDING .................................................................................................17
1) Specification of the power plug............................................................................................................................17
2) Specification of electric current in wiring of power plug....................................................................................17
3) Names and Explanation of external connector in control box ..........................................................................18
4) Changing solenoid supply voltage (Basic setting values upon shipment: J19)...............................................18
6. CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR..20
7. THINGS TO BE CHECKED AFTER INSTALLATION......................................................20
8. PROGRAM UNIT PART NAMES AND METHOD OF USE .........................................21
1) Program unit part names .....................................................................................................................................21
2) Program Unit Method of Use................................................................................................................................21
3) Start and End Backtack Stitch Correction Method ............................................................................................33
4) Method of Use: Inertia Tuning Function..............................................................................................................36
5) Sewing machine head open error and safety switch error...............................................................................36
6) How to Use the Edge Sensor (Fabric Edge Sensor) ........................................................................................37
7) Motor Controller Setting........................................................................................................................................41
9. SIMPLE OPERATION UNIT PART NAMES AND METHOD OF USE ......................45
1) Names of Each Part in the Simple Operation Unit............................................................................................45
2) Simple Program Unit Method of Use...................................................................................................................45
10. FORTUNA SERIES 4 FULL FUNCTION SOFTWARE METHOD OF USE ............50
1) Basic Functions of the Fortuna Series 4 Full Function Software......................................................................50
2) Fortuna Series 4 Full Function Software Specific Parameters ..........................................................................51
3) Method of Use and Explanations for Specific Items of the Parameter............................................................62
4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B).............................66
11. BREAKDOWN AND TROUBLESHOOTING....................................................................74
12. HOW TO PLACE FOR CONTROLLER ...........................................................................75
13. BLOCK DIAGRAM.................................................................................................................76
※ PARTS BOOK .........................................................................................................................77
CCOONNTTEENNTTSS
6
Be sure to read and keep in mind the following instructions before you install and use
the FORTUNA SERVO MOTOR.
1) Use and Purpose
This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for
other than industrial purpose.
2) Working Environment
Power Source
It is desirable that voltage of the power source be kept within the range of 10% of the rated voltage.
It is desirable that frequency of the power source be kept within the rage of 10% of the rated frequency.
(50/60 )
The SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept.
Electromagnetic Noise
It is desirable that those equipments causing strong electromagnetic field or high frequency not use the
same electrical outlet as this on and stay away from it.
Temperature and Humidity
Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade.
Never use it outdoors and avoid direct ray of light.
Keep it away from an hot object like a stove.
Keep the ambient humidity above 30% and below 95%.
Never use it near gases and explosives.
Do not use it at a spot located 1,000m or higer above sea-level.
Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when
not in use.
3) Installation
Follow the instruction carefully when installing it.
Be sure to start installing it after pulling the power plug off the outlet.
Fix the cable so that it may not move, and do not allow the moving parts like belts to be interfered with.(Keep
distance of at least 25mm from them.)
Be sure to have the Controller and the sewing Machine grounded.
Be sure that the voltage of power source fits the specification of the Controller before the power is on.
Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller.
4) Disassembly
Indisassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the
power source after turning it off.
When pulling off the plug from the power source, be sure to hole the plug itself instead of the wire connected
to the plug.
7
5) Service and Maintenance
Make sure that service and maintenance are carried out by a skilled technician.
Never try to operate with the Motor and the Controller open.
When inserting a thread into or touching the machine, be sure to turn the power off and step down from the
platform.
Be sure to use standard products specified for replacement of parts.
6) Other Safety Instructions
Tack care not to let your fingers touch any moving parts including belts.
In case of remodelling or fitting of additional device, be sure to follow safety standards and do not ever try to
go ahead based on your own judgments.
Do not try to operate with the safety device removed.
Take care not to let water or coffee or something like those admitted into the Controller or the Motor.
Never drop the Controller or the Motor to the ground.
The instructions presented above are for the safer and more proper operation of the Fortuna Servo
Motor. Ignoring such instructions could cause damage to the machine or physical injury of the user.
Please follow all the instructions when operating the machine.
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1. Do not turn on the power while stepping on the pedal. 2. Turn off the power when leaving the servomotor overnight.
3. Turn off the power when servicing the servomotor or changing
the needle.
4. Be sure to keep the servomotor securely grouned.
Motor
P/U
5. Do not connect multiple servomotor power plugs to the same
power strip.
6. Install the servomotor away from noise sources, such as high-
frequency equipments and welding machines.
7. Avoid electrical shock when servicing the controller box. (Wait for 6
minutes before opening the cover after turning off the power.)
8. When an error message“Er”sppears on the digital display,
take a note of the“Er”code, and then turn on and off before
resuming operation(Contact the local dealer if“Er”message
persists on the display)
9
9. Clean it every two or three weeks so that no dirt or a dirty
substance may be piled up.
10. When replacing the fuse, use a standard item, opening the
cover as shown in the diagram.
11. Make the length of the cable connected with an outside parts
like stand-up pedal as short as possible.
10
Control box back (Full Option Type)Control box front (Full Option Type)
1) Front and back of control box
AC Power switch
AC Power Input Power Cable
Control box grounding part
Option 2 Connector
Pedal Connector
Encoder Connector
Motor Power Connector
Position Detector Connector
P/U Connector
Option 1 Connector
A/B Button Connector
Solenoids Connector
Option 3
Button
A/B
Option1
Option3
S/M
Synchro
P/U
Motor
Encoder
Pedal
Option2
SUNSTAR ELECTRIC CO., LTD.
Control box back (Economic Type)Control box front (Economic Type)
AC Power switch
Simple Controller Board
AC Power Input Power Cable
Control box grounding part
Option 2 Connector
Pedal Connector
Encoder Connector
Motor Power Connector
Position Detector Connector
P/U Connector
Option 1 Connector
A/B Button Connector
Solenoids Connector
Button
A/B
Option1
S/M
Synchro
P/U
Motor
Encoder
Pedal
Option2
SUNSTAR ELECTRIC CO., LTD.
11
2) Control box side
Caution
Specification
Hazardous voltage will cause injury.
Be sure to wait at least 360 seconds before
opening this cover after turn off main switch and
unplug power cord.
고압 전류에 의해 감전될 수 있으므로 커버를 열 때
는 전원을 내리고 전원 플러그를 뽑고 나서 360초간
기다린 후 여십시오.
WARNING
경고
Este manual sirve para los siguientes modelos
3
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