Sumitomo Drive Technologies PARAMAX M Series Manual de usuario

These products should be handled, installed, and maintained by trained technicians.

Carefully read the maintenance manual before use.

Oil is removed from these products before shipment. Supply oil according to the

maintenance manual before operation.

A copy of this maintenance manual should be sent to the actual user.

This maintenance manual should be kept by the user for future reference.

PARAMAX®

M Series

No.GM0102E-6Maintenance Manual

CAUTION

●Carefully read this maintenance manual and all accompanying documents before use (installation, operation,

maintenance, inspection, etc.). Thoroughly understand the machine, information about safety, and all precautions

for correct operation.

After reading, retain this manual for future reference.

●Pay close attention to the "DANGER" and "CAUTION" warnings regarding safety and proper use.

　　 Improper handling may result in physical damage, serious personal injury and / or

death.

Improper handling may result in physical damage and/ or personal injury.

Matters described in may lead to serious danger depending on the situation. Be sure to observe

important matters described herein.

DANGER

●

Introduction: Safety Precautions

DANGER

CAUTION

Transport, installation, plumbing, operation, maintenance, and inspections should be handled by prop-

erly trained technicians; otherwise, personal injury or damage to the machine may result.

When using the equipment in conjunction with explosion proof motor, a technician with electrical

expertise should supervise the transport, installation, plumbing, wiring, operation, maintenance and

inspection of the equipment, so as to avoid a potentially hazardous situation that may result in electrical

shock, re, explosion, personal injury and/or damage to the equipment.

When the unit is to be used in a system for human transport, a protecting device for human safety

should be installed to prevent accidents resulting in personal injury, death, or damage to the equipment

due to running out of control or falling.

When the unit is to be used for an elevator or lifter, install a safety protecting device on the elevator side

to prevent falling; otherwise, personal injury, death, or damage to the equipment may result.

Do not disassemble the drive unit or reducer during operation. Even if it is stopped, do not disassemble

except dip stick, oil lling/drain port or inspection cover when input/output shaft of the reducer is con-

nected to motor or driven machine: otherwise, personal injury, or damage to the equipment due to run-

ning out of control or falling by unmeshing gear and the like may result.

Introduction: Reading the Maintenance Manual, Table of Contents

Contents

Introduction : Safety Precautions 　…………………………………………………………………………………… 1

Introduction: Reading the Maintenance Manual, Table of Contents　……………………………………………… 2

1. Inspection Upon Delivery　………………………………………………………………………………………… 3

2. Storage　…………………………………………………………………………………………………………… 5

3. Transport　…………………………………………………………………………………………………………… 6

4. Installation　………………………………………………………………………………………………………… 7

5. Connecting to Machinery　………………………………………………………………………………………… 8

6. Operation　………………………………………………………………………………………………………… 9

7. Daily Maintenance and Inspection　……………………………………………………………………………… 10

8. Troubleshooting　…………………………………………………………………………………………………… 15

9. Construction Drawing 　…………………………………………………………………………………………… 16

10. Oil Quantity 　……………………………………………………………………………………………………… 18

11. Oil Filler and Drain Plug Locations 　……………………………………………………………………………… 19

12. Warranty 　………………………………………………………………………………………………………… 20

This is a maintenance manual for Paramax M Series.

Please refer to Motor Maintenance Manual (No. MM1001E) for unit with motor.

1. Inspection Upon Delivery

CAUTION

●

1-1 How to Check the Nameplate

①Reducer Model

②Reduction Ratio

Input Power

③Serial Number

Fig. 1-1 Nameplate

Service Factor

①

②

③

MODEL

RATIO SF

INPUT

SERIAL NO.

k W

ｒ/min

JAPAN

Unpack the unit after verifying that it is positioned right side up; otherwise, personal injury may result.

Verify that the unit received matches your order. Installing an incorrect product may result in personal

injury or damage to the equipment.

Do not remove the nameplate.

Verify the items listed below upon receiving the product. If a nonconformity or problem is found, con-

tact our nearest agent, distributor, or sales oce.

(1) Does the description on the nameplate match your order?

(2) Were there any parts damaged during transport?

(3) Are all bolts and nuts tightened rmly?

Please refer to sample nameplate below.

When making an inquiry, advise us of ①MODEL ②RATIO ③SERIAL NO.

1-2 Nomenclature

1. Inspection Upon Delivery

13CDM ANCV 20

Series

M M Series

Type

Shaft arragement

Nominal reducion ratio

Size

No. of gear stage

Assembly

1 Parallel shaft Horizontal

2 Parallel shaft Vertical

Right angle shaft Horizontal

Right angle shaft Vertical

Parallel shaft Horizontal with motor

Parallel shaft Vertical with motor

Auxiliary type (Model)

Blank

Cast iron housing

A Steel housing

LS drop bearing housing

L1 drop bearing housing

Auxiliary type (Mounting)

Blank

Horizontal

V Vertical

Y Inclined

Symbol meanings are shown below. Please conrm that the nomenclature matches the order.

In case of special type, it may not be shown below.

If this product is not for immediate use, note the following points when storing.

2-1 Storage Location

Store the product indoors in a clean, dry location.

Do not store outdoors. Store in a location that is free of moisture, dust, extreme temperature changes, corrosive

gas, etc.

2-2 Storage Period

・The storage period should be within 6 months.

・Standard rustproof specications

　External rustproof　Rust prevention oil is applied when shipping from the factory. Check rust conditions ev-

ery 6 months after shipment. Reapply the rust prevention process, if necessary.

　Internal rustproof　Rustproof period 6 months

　　　　　　 Store in an ordinary factory or warehouse in an environment where free of moisture, dust,

extreme temperature changes, corrosive gas, etc.

・If the storage period exceeds 6 months or for export , adherence to special rust prevention specications is

required. Please consult factory.

・If the storage period exceeds 6 months, operate the unit for few minutes with no load every 2 to 3 months.

2-3 Operation After Storage

・

Oil seals are aected by temperature, ultraviolet light and other ambient conditions and can easily degrade.

After long storage period, inspect before operation, and replace any degraded seals with new seals.

・If the storage period exceeds 2 years, change the oil seal and grease before operation.

・

At startup, check that there are no abnormal sound, vibration, temperature rise, or other symptoms. If any ab-

normalities are found, immediately contact the nearest authorized service station.

2. Storage

3. Transport

DANGER

●

Do not stand directly under a unit suspended by a crane or other lifting mechanism; otherwise, personal

injury, or death may result.

CAUTION

●Exercise ample care so as not to drop the unit.

　When a hanging bolt or hole is provided, be sure to use it. After mounting a unit to a machine, do not

hoist the entire machine using the hanging bolt or hole; otherwise, personal injury or damage to the

equipment and/ or lifting device may result.

●

Before hoisting, refer to the nameplate, crate, outline drawing, catalog, etc. to check the weight of the

unit. Never hoist a unit that exceeds the rating of the crane or other mechanism being used to lift it;

otherwise, personal injury or damage to the equipment and/ or lifting device may result.

●Use proper hanging metal tting and make sure hanging bolt and nut are not loosened before lifting.

CAUTION

●

Do not use the products for purposes other than those shown on the nameplate or in the

manufacturing specications; otherwise, electric shock, personal injury, or damage to the equipment

may result.

●Do not place ammable objects around the reducer; otherwise, re may result.

●

Do not place any object around the educer that will hinder ventilation. Insucient ventilation can cause

excessive heat build-up that may result in burns or re.

●

Do not step on or hang from the reducer; otherwise personal injury or damage to the equipment may

result.

●

Do not touch the shaft end or inside keyways; otherwise personal injury may occur.

●When the unit is used in food processing applications, install an oil pan to protect against oil

contamination that may occur during equipment breakdown or failure; otherwise, oil leakage may

damage the products.

4-1 Installation Location

Ambient temperature -10 to 40℃

Ambient humidity Max. 85%

Atmosphere No corrosive or volatile gases, no steam

Dust-free, well-ventilated area.

Installation location Indoors (Dry area with minimal dust)

・Special reducers are required for installation conditions not described in these guidelines.

・Reducers made for outdoor, explosion-proof or other special conditions are designed to operate under

those conditions without any problem.

・Install reducers where inpection, maintenance and repair operations can be performed easily.

・Install reducers on a suciently rigid base.

4-2 Installation Angle

Install reducers on a level base. (Contact factory for installation on an inclined base)

When the unit is manufactured for inclined installation, do not install it at any angle other than the one specied.

4-3 Installation Method

・Install reducers on a suciently rigid base and use installation bolts corresponding to JIS strength class 10.9 or its

equivalent.

・Use dowel pin when vibration or impact is high.

・Alignment for reducer with motor mounted on the base plate is done prior to shipment. However due to

misalignment occurs during transport or condition of concrete base, re-align when install.

・

The rust preventive oil is applied to input shaft, output shaft, key and installing surface. Remove by wash

oil before installing.

Do not use special solvent or sand paper.

4. Installation

CAUTION

●Conrm the rotation direction before connecting to the driven machine. Incorrect rotation direction

may cause personal injury or damage to the equipment.

●

Remove the key temporarily attached to the output shaft when the reducer operates alone; otherwise,

personal injury may occur.

●Install appropriate guard devices around rotating parts ; otherwise, personal injury may result.

●

When connecting the product with a load, check that the alignment, belt tension and parallelism

of the pulleys are within the specied limits. When the unit is directly connected to other machinery,

check that the accuracy of direct connection is within the specied limits. When a belt is used to

connect the unit to other machinery, check the belt tension. Correctly tighten bolts on the pulley and

coupling before operation; otherwise, personal injury or damage to the equipment may result due to

debris scattering.

5-1 Installation of Coupling

・When attaching a coupling, do not to apply impact force or excessive thrust to the shaft; otherwise, the bearing

may be damaged.

・Shrink t or shaft-end thread is recommended for mounting (Fig. 5-1).

(1) Coupling

・The dimensions (A, B and X) illustrated in Fig. 5-2 must be within the tolerance

shown in Table 5-1.

(2) Chain, Sprocket and Gear

・The chain tension angle must be perpendicular to the shaft of reducer.

・The pitch circle of the sprocket and gear must be more than three times of the shaft diameter.

・Locate the sprocket and gear as close to reducer as possible so the load point will be closer to the reducer's

vertical center line (Fig. 5-3).

(3) V Belt

・Excessive V belt tension will damage the output shaft or bearing. Refer to the V belt catalogue for tension.

・The parallelism, eccentricity β of the two pulleys should be within 20´. (Fig. 5-4)

・Use a matched set with identical circumferential length when more than one V belt is used.

Table 5-1 Coupling alignment tolerance

Tolerance for A dimension

0.05mm

Tolerance for B dimension

0.05mm

X dimension

Specied by coupling manufacturer

Fig. 5-1

Coupling Shaft

Shaft-end thread

Fig. 5-2

Fig. 5-3 Fig. 5-4

Reducer

Coupling

Shaft

5. Connecting to machinery

Tabla de contenidos

Otros manuales de Accionamiento de CC de Sumitomo Drive Technologies

Sumitomo Drive Technologies

Sumitomo Drive Technologies Invertek Drives Optidrive P2 Manual de usuario

Sumitomo Drive Technologies

Sumitomo Drive Technologies PARAMAX SPA Series Manual de usuario

Sumitomo Drive Technologies

Sumitomo Drive Technologies eye LM2 Gears CMS Manual de usuario

Sumitomo Drive Technologies

Sumitomo Drive Technologies PARAMAX SFC Series Instrucciones de funcionamiento

Sumitomo Drive Technologies

Sumitomo Drive Technologies IB Series Manual de usuario

Manuales populares de Accionamiento de CC de otras marcas

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS Manual de usuario

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Manual de lista de piezas

Chamberlain Garog

Chamberlain Garog D Series Manual de usuario

Parker

Parker PDS Series Manual de usuario

Festo

Festo DGC G Series Guía de configuración

Binks

Binks QS-5012-1-CE Manual de usuario

Danfoss

Danfoss VLT 2800 Series Hoja de especificaciones

ABB

ABB ACQ580-01 Series Manual de instalación

YASKAWA

YASKAWA CANopen SI-S3 Manual de usuario

GE D20A6 Manual de usuario

Unex

Unex MC-D-250-1000-050W-TW Manual de usuario

Geckodrive

Geckodrive G213V Manual de usuario

ABB

ABB RSYC-01 Manual de usuario

Rockwell Automation

Rockwell Automation PowerFlex 700S Manual del propietario

WEG

WEG DeviceNet CFW500 Manual de usuario

Siemens

Siemens SINAMICS G Hoja de datos

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Instrucciones de funcionamiento

SOMFY

SOMFY JR RU 30 Manual de usuario