Sullair SR 10 AC Manual de usuario

USER MANUAL

REFRIGERATED AIR DRYER

SR 10-480 AC

WARRANTY NOTICE

Failure to follow the instructions and

procedures in this manual or, misuse of this

equipment will VOID its warranty!

MANUAL PART NUMBER:

02250246-045 R02

©SULLAIR LLC

SAFETY WARNING

Users are required to read the entire User

Manual before handling or using the product.

Keep the User Manual in a safe place for

future reference.

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

Dear customer,

Thank you for deciding in favour of the SR 10-480 AC compressed-air refrigeration dryer. Please read these installation

and operating instructions carefully before mounting and starting up the SR 10-480 AC and follow our directions. Perfect

functioning of the SR 10-480 AC and thus reliable compressed-air drying can only be guaranteed when the provisions

and notes stipulated here are strictly adhered to.

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

Contents

1Name plate 6

2Safety instructions 6

2.2 Safety pictograms in accordance with DIN 4844 7

2.3 Signal words in accordance with ANSI 8

2.4 Overview of the safety instructions 8

3Proper use 13

4Exclusion from a field of application 13

5Instructions for the use of pressure equipment according to PED directive 2014/68/EU 13

6Transport 15

7Storage 15

8Installation 15

8.1 Place of installation 15

8.2 Installation plan 16

8.4 Correction factors 17

8.5 Connection to the compressed-air system 18

8.6 Electrical connections 19

8.7 Condensate drain 19

9Start-up 20

9.1 Preliminary stages 20

9.2 Initial start-up 20

9.3 Shut down and restart 21

10 Technical data 23

10.1 Technical data SR 10-480 -P (1/115/60) UL 23

10.2 Technical data SR 125-480 NA -E (1/230/60) UL 24

11 Technical description 25

11.1 Control panel 25

11.2 Functional description 25

11.3 Flow chart 27

11.4 Refrigerating compressor 28

11.5 Condenser 28

11.6 Filter dryer 28

11.7 Capillary tube 28

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

11.8 Aluminium heat exchanger 28

11.9 Hot-gas bypass valve 28

11.10 Refrigerant pressure switches LPS –HPS –PV 30

11.11 Safety temperature switch TS 30

11.12 DMC 15 electronics (control unit compressed-air dryer) 31

11.12.1 Switching the dryer on 31

11.12.2 Switching the dryer off 31

11.12.3 Indication of a service warning/service alarm 31

11.12.4 Control of the condenser fan (SR 10-100) 33

11.12.5 Control of the drain solenoid valve 33

11.12.6 How to change operating parameters –SETUP menu 33

11.13 Electronically level-controlled Sullimax condensate drain 33

12 Maintenance, troubleshooting, spare parts and dismantling 34

12.1 Checks and maintenance 34

12.2 Troubleshooting 37

12.3 Recommended spare parts 41

12.3.1 SR 10-175 115V UL (RAc) spare parts 42

12.3.2 SR 220-480 230V UL (RAc) 43

12.4 Maintenance works at the refrigeration cycle 44

12.5 Dismantling the dryer 44

13 Appendices 46

13.1 Dryer dimensions 46

13.1.1 Dryer dimensions SR 10-15 AC 46

13.1.2 Dryer dimensions SR 20-50 AC 47

13.1.3 Dryer dimensions SR 75 AC 48

13.1.4 Dryer dimensions SR 100 AC 49

13.1.5 Dryer dimensions SR 125-150 AC 50

13.1.6 Dryer dimensions SR 175-220 AC 51

13.1.7 Dryer dimensions SR 300-375 AC 52

13.1.8 Dryer dimensions SR 480 AC 53

13.2 Exploded diagrams 54

13.2.1 Components of the exploded diagrams 54

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

13.2.2 Exploded diagram SR 10-15 AC 55

13.2.3 Exploded diagram SR 20-35 AC 56

13.2.4 Exploded diagram SR 50 AC 57

13.2.5 Exploded diagram SR 75-100 AC 58

13.2.6 Exploded diagram SR 125-220 AC 59

13.2.7 Exploded diagram SR 300-375 AC 60

13.2.8 Exploded diagram SR 480 AC 61

13.3 Electric diagrams 62

13.3.1 Electric diagrams –list of components 62

13.3.2 Electric diagram SR 10-100 AC 63

13.3.3 Electric diagram SR 125-175 AC 64

13.3.4 Electric diagram SR 220 AC 65

13.3.5 Electric diagram SR 300 AC 66

13.3.6 Electric diagram SR 375 AC 67

13.3.7 Electric diagram SR 480 AC 68

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User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

1 Name plate

The name plate is on the back of the dryer and comprises all primary data of the device. Always refer to these when

contacting the manufacturer or the sales department.

Note: Alternative nomenclature SRB.

All guarantee claims will expire in the event that the name plate is modified or removed.

2 Safety instructions

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Please check whether or not these instructions correspond to the device type.

Please adhere to all advice given in these operating instructions. They include essential information which

must be observed during installation, operation and maintenance. Therefore, it must be ensured that

these operating instructions are read by the fitter and the responsible operator / certified skilled

personnel prior to installation, start-up and maintenance.

The operating instructions must be accessible at all times at the place of application of the SR 10-480 AC

compressed-air refrigeration dryer.

In addition to these operating instructions, local and national regulations need to be observed, where

required.

Ensure that operation of the SR 10-480 AC compressed-air refrigeration dryer only takes place within the

permissible limit values indicated on the name plate. Any deviation from these limit values involves a risk

for persons and for the material, and may result in malfunction or a breakdown.

After installing the device correctly and in accordance with the instructions in this manual, the dryer is

ready to operate, further settings are not required. Operation is fully automatic and maintenance is

limited to several examinations and cleaning measures which are described in the following chapters.

This manual must be available at all times for future reference and is a constituent part of the dryer.

If you have any queries regarding these installation and operating instructions, please contact Sullair

Corporation.

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

2.2 Safety pictograms in accordance with DIN 4844

Observe operating instructions

General danger symbol

Supply voltage

Danger: component or system under pressure

Hot surfaces

Non-breathable air

Do not use water to extinguish the fire

Do not operate with open cover (housing)

Maintenance works or controlling measures must only be carried out by qualified personnel1

Do not smoke

Note

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Connection point compressed-air inlet

Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are well-

grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding any risks during

the machine transport, installation, operation and maintenance.

Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration system, with

experience and technical training, and who are well-grounded in the respective provisions and laws.

ARIA

AIR

LUFT

AIR

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

Connection point compressed-air outlet

Connection point condensate drain

Works can be carried out by the operator of the plant, provided that they are skilled accordingly1.

NOTE:Text that contains important specifications to be considered –does not refer to safety precautions.

The device was carefully designed with particular attention paid to environmental protection:

•CFC-free refrigerants

•CFC-free insulation material

•Energy-saving design

•Limited acoustic emissions

•Dryer and packaging comprise reusable materials

This symbol advises the user to observe the environmental aspects and comply with the recommendations

connected with this symbol.

2.3 Signal words in accordance with ANSI

Danger!

Imminent hazard

Consequences of non-observance: serious injury or death

Warning!

Potential hazard

Consequences of non-observance: possible serious injury or death

Caution!

Imminent hazard

Consequences of non-observance: possible injury or property damage

Notice!

Potential hazard

Consequences of non-observance: possible injury or property damage

Important!

Additional advice, info, hints

Consequences of non-observance: disadvantages during operation and maintenance, no danger

2.4 Overview of the safety instructions

Certified skilled personnel

Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to

undertaking any measures on the SR 10-480 AC compressed-air refrigeration dryer, the certified skilled

personnel shall read up on the device by carefully studying the operating instructions. The operator is

responsible for the adherence to these provisions. The respective directives in force apply to the

qualification and expertise of the certified skilled personnel.

ARIA

AIR

LUFT

AIR

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

For safe operation, the device must only be installed and operated in accordance with the indications in

the operating instructions. In addition, the national and operational statutory provisions and safety

regulations, as well as the accident prevention regulations required for the respective case of application,

need to be observed during employment. This applies accordingly when accessories are used.

Danger!

Compressed air!

Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or

through bursting and/or unsecured plant components.

Compressed air is a highly dangerous energy source.

Never work on the dryer when the system is under pressure.

Never direct the compressed-air outlet or condensate drain hoses at persons.

The user is responsible for the proper installation of the dryer. Non-observance of the instructions in the

"Installation" chapter leads to the expiration of the guarantee. Improper installation may result in

dangerous situations for the personnel and/or the device.

User Manual US-EN SR 10-480 AC

02250246-045 R02

Subject to EAR. ECCN EAR99 and related export control restrictions.

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Danger!

Supply voltage!

Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock resulting

in injuries and death.

Only qualified and skilled personnel are authorised to run electrically-operated devices. Prior to

undertaking maintenance measures at the device, the following requirements must be met:

Make sure that the power supply is switched off and that the device is off and marked for maintenance

measures. Please also ensure that the power supply cannot be re-established during the works.

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Caution!

Refrigerant!

The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant.

Please observe the corresponding paragraph entitled "Maintenance works at the refrigeration cycle".

Warning!

Refrigerant leak!

A refrigerant leak involves the danger of serious injury and damage to the environment.

The SR 10-480 AC compressed-air refrigeration dryer contains fluorinated greenhouse gas/refrigerant.

Installation, repair and maintenance works at the refrigeration system must only be carried out by

certified skilled personnel (specialists). A certification in accordance with EC regulation 303/2008 must

be available.

The requirements of the EC 842/2006 directive must be met under all circumstances.

Please refer to the indications on the name plate as regards the type and amount of refrigerant.

Comply with the following protective measures and rules of conduct:

1. Storage: Keep the container tightly closed. Keep it in a cool and dry place. Protect it against heat and

direct sunlight. Keep it away from ignition sources.

2. Handling: Take measures against electrostatic charging. Ensure good ventilation/suction at the

workplace. Check fittings, connections and ducts for tightness. Do not inhale the gas. Avoid contact

with the eyes or the skin.

3. Prior to carrying out works on refrigerant-carrying parts, remove the refrigerant to such an extent

that safe working is possible.

4. Do not eat, drink or smoke during work. Keep out of the reach of children.

5. Breathing protection: ambient-air-independent respirator (at high concentrations).

6. Eye protection: sealing goggles.

7. Hand protection: protective gloves (e.g. made of leather).

8. Personal protection: protective clothing.

9. Skin protection: use protective cream.

In addition, the safety data sheet for the refrigerant needs to be observed!

Caution!

Hot surfaces!

During operation, several components can reach surface temperatures of more than 140°F (60°C).

There is the risk of burns.

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