Stuart Turner WASTEFLO BC3 Manual

BC3 – Boiler Condensate Pump

Installation, Operation & Maintenance Instructions

In the box Safety

zIf pump fails, the safety float switch will shut off boiler

operation.

zPump suitable for boiler with heat output 200 kW

(0.68 m Btu/h) condensate PH value >2.2+.

Do not handle pump in wet conditions or with wet

hands

zTo reduce the risk of electric shock, ensure electrical

supply is permantently wired to earth.

zDisconnect supply before opening.

zThis appliance should ONLY be fitted and serviced by a

competent & qualified installer.

zThis applicance must be provided with means for

disconnection that is incorporated into the fixed wiring in

accordance with the relevant local wiring regulations.

zThis appliance is not intended for use by persons

(including children) with reduced physical, sensory or

mental capabilities, or lack of experience and knowledge,

unless they have been given supervision or

instruction concerning use of the appliance by a person

responsible for their safety.

zThis appliance must be earthed.

Speciﬁcation

zInlet up to 27 mm

zTank capacity: 2 litre

zHigh level safety cut-out

zOutlet size: 6 or 10 mm

zMaximum water temperature: 60 oC

Performance

X 1

10 mm I.D. x 6 m

X 1 – Cable clamp

X 2 – Cable ties

X 2 – Cable clamp

screws

2 m

WASTEFLO

Installation Electrical connections

zLive: Brown

zNeutral: Blue

zSafety switch: 2 x Black Earth – Yellow/Green

Stuart Turner Ltd, Henley-on-Thames, Oxfordshire RG9 2AD ENGLAND

Tel: +44 (0) 1491 572655, Fax: +44 (0) 1491 573704

info@stuart-turner.co.uk www.stuart-turner.co.uk

Position the pump alongside the boiler

so that the water flows into the top inlet

hole.

Connect the supplied 6 m length of

10 mm I.D. tubing to the pump outlet

using cable ties supplied.

Ensure that there are no kinks or trapped

parts.

zIf it is not possible to create a downward slope, you must

create an inverted U directly above the pump at the

highest point.

zWhere the tubing from the pump is connected directly to

the soil stack or waste pipe, there must always be either a

waste trap after the tubing connection or a 75 mm U trap

formed within the tubing.

zWhere the outlet from the pump is connected to an

external soil and vent stack extra care is necessary

to ensure that the condensate pipe could not be blocked

through the condensate freezing.

zThis pump is designed to sit level on its base or be fitted

level to a vertical surface. Mounting brackets are factory

fitted to the unit.

Power Supply

z230 V AC 50 Hz 0.8 A

zClass I appliance

z3.0 A safety switch, normally closed

The pre-wired switch must always be utilised.

zIf a fused plug is used, a 3 amp fuse is recommended.

Commissioning & Maintenance

zBefore servicing the pump, make sure the electrical power

is disconnected at the fuse box for both the pump and

boiler.

zWhen commissioning the pump please check for debris in

the pump tank. Remove any material that might block the

drain line or drain into the Boiler Condensate Pump.

zThe pump reservoir can be removed with ease for

cleaning purposes by undoing the screw located at the

front of the pump, depressing the front and allowing the

reservoir to be moved downwards (care should be taken

as there may be water in the reservoir). Note:

The pump does not need to be removed from its fixings to

clean the reservoir. The quick release outlet barb can be

removed very easily by twisting and pulling out.

zThe pump should be flushed through with anti-bacterial

wash every 6 months to avoid sludge build up in the pump

reservoir. Note: Contractors should satisfy themselves that

any chemicals used are suitable and will not damage the

pump.

zIf the supply cord is damaged the pump must be switched

off until the supply cord is replaced by a suitably qualified

person to avoid a hazard.

zIMPORTANT: The pre-wired switch must always be utilised,

this will stop the boiler system in the event of pump

failure.

zPump should be filled with water until motor runs, check

for leaks and proper discharge of water.

Contact TechAssist for

further help.

Issue No. 4219/3–02 Pt. No. 20061

4060/STU

5 m

BOILER

N E

MAX 3 AMP

PUMP

L L

N N

E E

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