STS M-750E Manual de usuario
Surface to Surface Inc. ®
Operators Manual
** M-750E **
USE IN CONJUNCTION WITH OEM MANUALS (ENCLOSED)
Unit Serial No. _______________
Teco-Westinghouse Motor
Optim HE PLUS – Serial No.__________________
Gorman-Rupp Pump
GR-84B2 – Serial No. ________________
Links relating to this Manual
www.stsmixers.com
www.twmi.com
www.grpumps.com
STS-023 Rev. 09/28/16 www.stsmixers.com
Dealer
2
*** NOTICE ***
THIS UNIT IS TO BE INSTALLED, SET-UP, AND
WIRED BY A QUALIFIED ELECTRICIAN TO BE
COMMISSIONED BY THE END USER (CUSTOMER).
ALL CODES AND REGULATIONS ARE TO BE
FOLLOWED. SURFACE TO SURFACE ASSUMES NO
RESPONSIBILITY FOR DAMAGES OR PERSONAL
INJURIES CAUSED BY IMPROPER INSTALLATION.
If a problem or concern is found while installation is being
done, a call to the appropriate party is recommended.
Teco-Westinghouse West 1-800-661-4023
East 1-800-268-4770
Surface to Surface Inc. 1-800-567-0978
STS-024 Rev. 01/04
3
****** CAUTION ******
BEFORE STARTING THIS MOTOR, DISENGAGE THE
MOTOR/PUMP COUPLER (LOVE JOY) AND CHECK THE
MOTOR FOR PROPER ROTATION. IF THIS STEP IS NOT
FOLLOWER, THE IMPELLER MAY BECOME SEPARATED
FROM THE SHAFT AND CAUSE SUFFICIENT DAMAGE TO
THE PUMP AND IMPELLER AND OR PERSONAL HARM.
To disengage the coupler, remove the guard, loosen the setscrew on each
coupler and slide the couplers back away from each other and TIGHTEN the
setscrews back up. Remove the black insert. Reinstall the guard, and then
switch the motor on/off and as the shaft slows down, you will be able to see the
rotation direction. If the need be, change the wiring to provide the proper
rotation.
STS-024 Rev. 01/04
4
TABLE OF
CONTENTS
PAGE
STS Inc Warranty………………………………………………………….. 7
Safety Statements………………………………………………...………… 8-11
Safety Markings……………………………………………………………. 12
Main Working Components (Photo)……………………………………… 13
Introduction to the M-750E……………….………………………………. 14
M-750E Foot Print (top view)……………………………………………… 15
M-750E General Data Sheet………………………………………………. 16
Identifying Your Machine & Components………………………………. 17
SECTION II (Description, Care and Maintenance)
Polyethylene Plastic Reservoir Tank…………………….…………… 19-21
Electric powered centrifugal pump.…….…………….……. 22-24
Filter shear system……………………………………………………. 25-26
Venturi mixing tee……………………………..………..……………. 27
Wash wand……………………………………………………...……. 28
Dry hopper with table & hopper valve…………………………..…… 29
Internal tank jet gun…………………………………...……………… 30
SECTION III (Set-up and installation of unit in Detail)
Permanent mounting of unit…………………………...…………….. 32
Portable use of unit…………………….…………………….………. 32
5
TABLE OF
CONTENTS
PAGE
SECTION IV (Operating the M-750E Unit.)
Site set-up and pre-check…………………………………………….. 34
Starting the motor and pump………………………....……………… 35
Typical mixing operation……………………….……………………. 36
Typical transfer / off-loading operation……………………………… 37
Shutdown, cleanup & storage
Warm weather…………………………………….…………. 38
Cold/ freezing weather………………………………….…… 39
Prolonged periods of storage………………………………… 40
**Optional self-loading feature……………………………...………… 41
SECTION V (Trouble shooting)
Trouble Shooting the M-750E ………….…………………..……… 43-45
SECTION VI (Periodic Maintenance & Repair Information)
Maintenance Schedule…………………….….………………….…... 46
Centrifugal Trash Pump Seal Replacement………………………..… 47
Bolt torque Specifications…………………………………….……... 48
Notes…………………………………………………….…………… 49
6
TABLE OF
CONTENTS
PAGE
SECTION VII (OEM Repair Information)
GR Centrifugal Pump Owner’s Manual……………………..………… 51-62
Teco-Westinghouse Owner’s Manual excerpts ………………………. 63-70
Gruvloc® Pipe Couplings……………………….………………..…… 71-73
Quick-Flex® Drive Coupling ………….…………….…………..…… 74-77
SECTION VIII (Parts Manual)
M-750E PARTS MANUAL…………………….……………….……. 79-82
7
Limited Warranty
United States and Canada
Surface to Surface Inc. or it’s subsidiary which last sold the product, warrants new products sold by it for use in the
United States and Canada to be, at the time of manufacture, free from defects in workmanship and materials. This
warranty covers for a period of Twelve (12) Months of operation from the date of delivery for initial use, whichever
comes first.
Exclusions and Additional Limitations
1. This warranty relates to the condition of the product at the time of manufacture and does not cover parts or
service as a result of:
(a) Normal wear and tear or required maintenance including, without limitation, adjustments or replacement of
components subject to wear and tear, such as belts, hoses, seals and/or packing, fuses, bulbs,
switches and ignition parts.
(b) Abuse including, without limitation, neglect, improper operation, misapplication, overloading, accident or
alterations not approved by Surface to Surface Inc.
(c) Lack of maintenance, including, without limitation, failure to inspect and maintain, improper repair, use of
“unapproved parts”, cracked engine heads and blocks unless caused by the failure of
an internally lubricated part or repair of engine valves, rings or guides.
2. The Company’s warranty does not apply to purchased components manufactured by others where separate
warranty is made by the manufacture of such components and will be applied as interpreted by
the supplier.
3. All claims under his warranty shall be submitted in writing by the distributor to the Company, which will be the
sole judge in determining the merits of the claim.
4. The company shall have the right to have all products or parts claimed to be defective returned to it and the
cost of shipping such items shall be borne by the distributor.
……………………………………………………………………………………
Warranty Registration Card
In order to help us provide complete service for our product, please complete this card and return it.
If not returned, all requests for warranty will be denied.
Print Name: …………………………………………………………………….….
Address: …………………………………………………………………………...
City: ……………………State/Province………………Zip/PC…………………...
Model No. ………………………….. Serial No. …………………………………
Date of Purchase ………………………… Dealer ………………………………..
Return to: Surface to Surface Inc.
5150 Forest Rd. RR#3
Watford, Ontario, Canada
N0M 2S0
01/14/08
8
M-750E
SAFETY STATEMENTS
Your personal safety and the safe operation of this unit are the concern of Surface to Surface Inc, and by
reading and understanding this manual and understanding the safety statements, you will decrease the risk of
personal and equipment damage.
Safety statements are listed here and throughout this manual to draw your attention to potential hazards that
may be encountered while operating this piece of equipment. While reading this manual, you will notice that
certain safety statements will relate directly to the operation, or maintenance of that particular part of the unit and
should be followed carefully. Decals on the unit also follow the same format as the warnings in this manual, and
therefore should be kept in good repair to alert the operator and others of the potential hazard.
The engine / motor manual also contains hazard warnings which pertain to the engine / motor and should
also be followed.
This safety alert symbol appears with most safety statements.
It means attention, become alert, your safety is involved!
Please read and abide by the message that follows the safety alert symbol.
DANGER
WARNING CAUTION
CAUTION
Caution "without the safety alert symbol"
indicates an potentially hazardous
situtation that can cause damage to the,
machine, personal property and / or the
environment or cause the machine to
operate improperly.
Danger (the word "DANGER" is in white
letters with a red rectangle behind it)
indicates an imminently hazardous
situation, which, if not avoided, will
result in death or serious injury.
Danger is limited to the most extreme
situations.
Warning (the word "WARNING" is in black
letters with an orange rectangle behind it)
indicates an potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
Caution (the word "CAUTION" is in black
letters with a yellow rectangle behind it)
indicates an potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury.
9
M-750E
SAFETY STATEMENTS
The following caution statements have been drawn from the instructions in this manual. They
have been assembled here for ready reference.
DANGER
IN AN EMERGENCY
DANGER
NEVER ATTEMPT REPAIRS
OR DISASSEMBLY
WARNING
NEVER USE BODY PARTS,
OR FOREIGN OBJECTS
in an attempt to unplug or clean the
hopper valve or mixing tee.
Serious personal injury or
damage will result.
WARNING
Serious personal injury will result.
DO NOT REMOVE OR MODIFY
SAFETY COVERS OR GUARDS.
WARNING
while the unit is in operation.
Serious personal injury will result.
NEVER ATTEMPT TO REMOVE
OR CLEAN THE FILTER SHEAR
CAUTION
DO NOT POSITION
ANY PART OF YOUR BODY
over the hopper, valve,
or mixing tee while cleaning.
CAUTION
WHEN THE UNIT
IS IN OPERATION,
CAUTION
NEVER OPERATE THE MIXING
unit with the tank lid open.
If viewing is necessary, open
only the small inspection
vent cap in the center of the lid.
shut off all power (switch)
to halt the motor, pump, and fluid flow
without shutting off the motor and
disconnecting/lock-out the power source.
Serious personal injury will result.
the fluid in the piping may reach
pressures up to 50 p.s.i.
10
M-750E
SAFETY STATEMENTScontinued
The following caution statements have been drawn from the instructions in this manual. They
have been assembled here for ready reference.
CAUTION
TRAPPED FLUID MAY BE PRESENT
and will spill out when piping, hoses,
pump or filter shear are removed.
CAUTION
AVOID ALLOWING FOREIGN MATERIAL
into the Venturi Mixing Tee thru the
Hopper, by keeping the valve closed
when not in use.
CAUTION
NEVER LEAVE LIQUID IN THE
PUMP CASING, PIPING, OR HOSES
during freezing weather conditions,
as damage will result.
Follow instruction for winterizing.
CAUTION
CAUTION
CAUTION
CARE MUST BE TAKEN WHEN
INSTALLING THE COUPLER GASKETS.
If the gaskets are not properly lubricated
and installed, a leak may develop.
CAUTION
IMPROPER INSTALLATION OF THE
MECHANICAL or GREASE SEAL
will result in leakage and possible
damage to the seal. All maintenance,
operating and repair of this unit, must be
done per the instructions in the operators
manual for safety and reliability.
CAUTION
WHEN TRANSFERRING FLUID
to the drill rig, fluid pressure may
reach or exceed 50 p.s.i.
CHECK the drill rig manufacturers
specifications regarding maximum inlet
pressures allowed for their pump.
BEFORE STARTING THE MOTOR,
BE SURE THE PUMP IS PRIMED!
Check the pump by slowly & carefully
opening the plug located on the top
of the centrifugal pump discharge elbow.
A visual inspection can be made if the fluid
escapes around the plug as it is loosened.
Remove the plug to view inside fluid level.
The centrifugal pump seal WILL be
damaged if allowed to cavitate or run dry.
BEFORE STARTING OR RESTARTING
the motor and centrifugal pump, make
sure any valves installed on the pump
suction inlet line are open, and the
fluid level in the tank is above
the suction line.
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