Struers AbraPlan-10 Manual de usuario

Manual No.: 15497001

Date of Release 16.03.2005

AbraPlan-10

Instruction Manual

AbraPlan-10

Instruction Manual

AbraPlan-10

Instruction Manual

Table of Contents Page

User’s Guide ..............................................................1

Reference Guide ......................................................25

Quick Reference Guide............................................36

lways state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date

and Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of

Struers legal obligations:

Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to change without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

The contents of this manual are the property of Struers. Reproduction of any part of this manual without the

written permission of Struers is not allowed.

ll rights reserved. © Struers 2005.

Struers A/S

Pederstrupvej 84

DK-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

AbraPlan-10

Instruction Manual

AbraPlan-10

Safety Precaution Sheet

To be read carefully before use

1. The operator should be fully aware of the use of the machine according

to the Instruction Manual.

2. The machine must be installed in compliance with local safety

regulations.

3. Be aware that the machine’s centre of gravity is located in the upper

half of the machine.

4. Before lifting the machine, ensure that the supplied lifting boom is

securely bolted to the machine.

5. When lifting the machine using a forklift, lift from front or rear - never lift

the machine from the side.

6. When lifting the machine using lifting straps, ensure that the straps are

crossed and do not press on the sides of the machine.

7. The machine must be placed on a safe and stable support, which is

capable of bearing the weight of this machine. Before using the

machine, it must be levelled using the adjustable legs.

8. Be sure that the actual voltage corresponds to the voltage stated on the

side of the machine and that the connections comply with local

regulations. The machine must be earthed.

9. Be aware that when the machine is connected to a compressed air

supply the specimen holder arm moves upwards.

10. Make sure that the specimens in the specimen holder are securely

fixed, and ensure that the securing screws are not sticking out.

11. Keep clear of the grinding stone when operating.

AbraPlan-10

Instruction Manual

12. Always use Safety Goggles when operating the machine.

13. If you observe malfunctions or hear unusual noises - stop the machine

and call technical service.

14. The machine must be disconnected from the mains supply prior to any

service and before connecting or disconnecting the recirculation pump.

15. To achieve maximum safety and lifetime of the machine, use only

original Struers consumables.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.)

AbraPlan-10

Instruction Manual

User’s Guide

Table of Contents Page

1. Getting Started

Checking the Contents of the Packing Box ..................................... 2

AbraPlan-10............................................................................. 2

Recirculation Cooling Unit (optional)..................................... 2

Placing AbraPlan-10......................................................................... 2

Getting Acquainted with AbraPlan-10............................................ 3

Noise Level........................................................................................ 3

Supplying Power............................................................................... 4

Direction of Rotation ............................................................... 4

Supplying Compressed Air............................................................... 4

Connecting the Recirculation Cooling Unit (accessory).................. 5

Mounting the Grinding Stone/ Diamond Grinding Disc................. 6

Flushing Unit Head.......................................................................... 8

Mounting Stock Removal Sensor (accessory) .................................. 9

Mounting the Water Level Indicator (accessory)............................ 9

2. Basic Operations

Front Panel ..................................................................................... 10

Front Panel Controls ...................................................................... 10

Software Settings............................................................................ 11

Setting the Language ............................................................ 12

Reading the Display ....................................................................... 14

Sleep Mode............................................................................. 15

Changing/Editing Values ...............................................................15

Numeric Values ..................................................................... 15

Text Values ............................................................................ 16

Setting up the Software.................................................................. 17

Dressing Arm Movement ...................................................... 18

Inserting/Removing the Specimen Holder .................................... 18

Inserting the Specimen Holder............................................. 18

Removing the Specimen Holder............................................ 19

Grinding Setup ...............................................................................19

Setting the Process Time ......................................................20

Setting Stock Removal (accessory) ....................................... 20

Setting the Force ................................................................... 21

Cooling Water ........................................................................ 21

Starting the Preparation Process .................................................. 22

Stopping the Preparation Process.................................................. 22

Dressing the Grinding Stone.......................................................... 23

Adjusting the Position of the Dressing Arm ........................ 23

Dressing the Diamond Grinding Disc............................................ 24

AbraPlan-10

Instruction Manual

1. Getting Started

In the packing box you should find the following parts:

1 AbraPlan-10

1 Outlet hose (factory mounted)

1 Inlet hose (factory mounted)

2 Hose clamps, 17 mm

1 Drain angle, 900

1 Hose clamp, 35-60 mm

1 Hose for compressed air

2 Hose clamps, 12 mm

1 Hose connection for compressed air

1 Rubber disc 350 mm

1 Flange

1 Bolt M12

1 Allen key 8 mm

1 Set of Instruction Manuals

1 Recirculation Cooling Unit

1 Drain angle, 450

1 Funnel

2 Plastic inserts

AbraPlan-10 should be placed directly on a plane and horizontal

floor, capable of bearing the weight of this machine, please refer

to the Technical Data section.

Checking the Contents of the

Packing Box

braPlan-10

Recirculation Cooling Unit

(optional)

Placing AbraPlan-10

AbraPlan-10

Instruction Manual

Take a moment to familiarise yourself with the location and

names of the AbraPlan-10 components.

Compressed air inlet

Cast iron beam

Mains power switch

Two-handed start buttons

1 Bottom cover

2Electrical connections

Approx. 68 dB (A) measured during idle running, at the operator's

position in front of the machine.

Getting Acquainted with

AbraPlan-10

Noise Level

Front view

Side views



Shield

 Control panel,

(see 2. Basic Operations)

Specimen holder motor

Specimen quick coupling

Emergency Stop

Cover plate for

Recirculation Cooling Unit

AbraPlan-10

Instruction Manual

 Remove the 4 Allen screws, on the right hand side of the

machine, securing the electrical panel, and let the electrical

panel rest on the tabs.

 Lead the cable through the conduit in the panel and connect

the 3 phases and earth according to local regulations.

 Where an external recirculation unit is used, connect the

electrical cable from the pump, according to the diagram

located inside the panel.

Check that when the power is turned on the grinding stone/

diamond grinding disc rotates counter-clockwise.

If this is not the case, switch off AbraPlan-10 and unplug the

machine.

 Change two of the phases.

 Repeat the rotation check.

 Connect the compressed air supply to the inlet, located at the

rear of the left-hand side of the machine, using the air hose

and the hose connection delivered with the machine.

 Fasten the air hose with a hose clamp.

The pressure supply should be 6-10 bar and can be supplied

either from a central compressor, a portable compressor with a

compressed air reservoir, or a compressed-air bottle. A capacity of

20 l/min at atmospheric pressure is sufficient.

Supplying Power IMPORTANT

Check that the mains supply voltage corresponds to the voltage stated on

the Type Plate (located under the mains switch on the side of the machine).

If the machine is already connected to a mains supply, disconnect this

supply before removing the Allen screws securing the electrical panel.

Direction of Rotation

Supplying Compressed Air

Allen screw

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