Struers Accutom-5 Manual de usuario
Manual No.: 14947001
Date of Release 15.11.2012
Accutom-5
Instruction Manual
Accutom-5
Instruction Manual
Table of Contents Page
User’s Guide...............................................................1
Reference Guide.......................................................25
Quick Reference Guide ............................................47
Always state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.
You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date
and Article No of the manual. This information is found on the front cover.
The following restrictions should be observed, as violation of the restrictions may cause cancellation of
Struers legal obligations:
Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment
covered by the Instruction Manual.
Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers.
The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.
Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is
subject to changes without notice. The manual may mention accesso
ries or parts not included in the present
version of the equipment.
Original instructions. The contents of this manual is the property of Struers. Reproduction of any part of
this manual without the written permission of Struers is not allowed.
All rights reserved. © Struers 2012.
Struers A/S
Pederstrupvej 84
DK-2750 Ballerup
Telephone +45 44 600 800
Fax +45 44 600 801
Accutom-5
Instruction Manual
Accutom-5
Safety Precaution Sheet
To be read carefully
before use
1. The operator should be fully instructed in the use of the machine and its
cut-off wheels according to the Instruction Manual and the instructions
for the cut-off wheels.
2. The machine must be placed on a safe and stable support table.
3. Be sure that the actual voltage corresponds to the voltage stated on the
back of the machine. The machine must be earthed.
4. Use only intact cut-off wheels. The cut-off wheels must be approved for
min. 3000 rpm. If other cut-off wheels or saw blades are used, make
sure that the speed setting of Accutom-5 complies with the max. speed
for the cut-off wheels or saw blades.
5. Observe the current safety regulations for handling, mixing, filling,
emptying and disposal of the additive for cooling fluid.
6. The sample must be securely fixed in the specimen holder.
7. Do not touch the sample, the specimen holder head or the cut-off wheel
while positioning the sample with the POSITION controls.
8. Never try to open the cover before the cut-off wheel has stopped
completely.
The equipment should only be used for its intended purpose and as detailed in the Instruction Manual.
The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper
installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for
damage(s) to the user or the equipment.
Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified
technician (electromechanical, electronic, mechanical, pneumatic, etc.).
Accutom-5
Instruction Manual
Disposal
Equipment marked with a WEEE symbol contain electrical and
electronic components and must not be disposed of as general
waste.
Please contact your local authorities for information on the correct
method of disposal in accordance with national legislation.
Accutom-5
Instruction Manual
1
User’s Guide
Table of Contents Page
1. Getting Started 3
Checking the Contents of Packing.....................................................3
Placing Accutom-5.............................................................................3
Getting Acquainted with Accutom-5...................................................3
Supplying Power ................................................................................4
Changing the voltage setting ....................................................4
Recirculation Unit...............................................................................6
Software Settings...............................................................................7
Configuration Menu...................................................................7
Setting the Language................................................................8
2. Basic Operations 9
Using the Controls..............................................................................9
Front Panel Controls of Accutom-5...........................................9
Groups of Keys.........................................................................9
Acoustic Signals........................................................................9
Location of Main Switch............................................................9
Front Panel Controls ........................................................................10
Display....................................................................................11
Reading the Display.........................................................................12
Changing/Editing Values..................................................................13
Numeric Values.......................................................................13
Alphanumeric Values..............................................................14
Positioning the Sample ....................................................................15
Reference Position..................................................................15
Absolute Position....................................................................15
Relative Position.....................................................................15
Relative Zero...........................................................................15
Stop Position...........................................................................15
Cutting..............................................................................................16
Changing the Cut-off Wheel....................................................16
Clamping the Sample and Specimen Holder..........................17
Positioning the Sample...........................................................17
Setting the Cutting Parameters........................................................18
Wheel......................................................................................18
Speed......................................................................................18
Feed........................................................................................18
Force.......................................................................................18
Rotation...................................................................................19
Water ......................................................................................19
Accutom-5
Instruction Manual
2
Starting the Cutting ..........................................................................19
During Cutting..................................................................................20
Changing the Feed Speed......................................................20
Retracting the Sample ............................................................20
Force Limit Reached...............................................................20
Stopping the Cutting.........................................................................21
Automatic Stop........................................................................21
Manual Stop............................................................................21
3. Maintenance
Daily Service ....................................................................................22
Checking the Recirculation Unit..............................................22
Weekly Service ................................................................................23
Refilling the Cooling Water Tank......................................................23
Emptying and Cleaning the Tank............................................23
Refilling the Tank....................................................................23
Maintenance of Cut-off Wheels........................................................24
Maintenance of Diamond and CBN Cut-off Wheels................24
Storing of Abrasive Cut-off Wheels.........................................24
Accutom-5
Instruction Manual
3
1. Getting Started
In the packing box you should find the following parts:
1 Accutom-5
2 Mains cables
1 Specimen Holder with parallel vice
1 Flange for cut-off wheels (42 mm dia.)
1 Stop pin
1 Spanner, 17mm
1 Small grate
1 Large grate
1 Allen key, 2 mm
1 Allen key, 2.5 mm
1 Allen key, 3 mm
1 Allen key, 4 mm
1 Allen key 5 mm
2 Screws M4x20
2 Screws M4x35
1 Set of Instruction Manuals
Accutom-5 should be placed on a stable and plane (tolerance
±1 mm) table. The table must be able to carry a weight of min. 50 kg.
Take a moment to familiarise yourself with the location and names of
the Accutom-5 components.
AFront panel/Front panel control(s)
BMain switch
CRecirculation Cooling Unit
DCut-off wheel
ESpecimen holder head
Checking the Contents of
Packing
Placing Accutom-5
Getting Acquainted with
Accutom-5
Accutom-5
Instruction Manual
4
Always remember to switch the power off when installing electrical
equipment!
The factory setting for Accutom-5 is 240V.
Pull out the fuse holder from the cable terminal at the back of the
machine.
Pull out the voltage switch and turn it to the correct setting.
Voltage Required Setting
230 or 240V 240V
200 to 220V 200V
Note: The two additional settings, 110V and 120V are not to be used.
Reinsert the voltage switch.
Put the fuse holder back into the cable terminal.
Supplying Power
DANGER!
The machine must be earthed
IMPORTANT
Check that the mains voltage corresponds to the voltage stated
on the type plate on the back of the machine.
Changing the voltage setting
If the factory setting is not the correct setting for your mains supply the
setting can be changed from 240V to 220V:
Accutom-5
Instruction Manual
5
Accutom-5 is shipped with 2 types of Mains cables:
The 2-pin (European Schuko) plug is for use on single-phase
connections.
If the plug supplied on this cable is not approved in your country,
then the plug must be replaced with an approved plug. The leads
must be connected as follows:
Yellow/green: earth
Brown: line (live)
Blue: neutral
The 3-pin (North American NEMA) plug is for use on 3-phase power
connections.
If the plug supplied on this cable is not approved in your country,
then the plug must be replaced with an approved plug. The leads
must be connected as follows:
Green: earth
Black: line (live)
White: line (live)
Both cables are on the other end equipped with an IEC 320 cable
connector that has to be connected to the Accutom.
Single-phase Supply
3-phase Supply
Connection to the Machine
WARNING!
The output voltage from this cable is 200 – 240V and not 110V.
DO NOT use this cable to connect equipment that use a 110V power
supply. Failure to adhere to this may result in material damage.
Accutom-5
Instruction Manual
6
Pull out the recirculation tank.
Fill the tank with 3.88 l water and 120 ml Struers Additive for
cooling fluid. The water level should be 5 mm below the edge of
the front hole in the tank cover.
Check that the cover is fitted securely into place in the
recirculation tank and push the drawer with the recirculation tank
into place again.
Check that the end of the inlet tube has dropped into position.
Recirculation Unit
IMPORTANT
Always ensure that there is sufficient water in the tank as the recirculation
pump will be damaged if it is run dry.
Note:
Changing of cooling water should be done at least once a month.
IMPORTANT
Always maintain the correct concentration of Struers Additive in the cooling
water (percentage stated on the container of the Additive). Remember to
add Struers Additive for cooling fluid each time you refill with water.
Do not use any oil, petrol, or turpentine-based additives, only Struers
additive.
Tabla de contenidos
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