Strech Plastics 1980-2003 Model Manual de usuario
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
INSTALLATION INSTRUCTIONS
C-7-06
LONGTRAVEL
SUSPENSION
FOR CLUB CAR
1980—2003 Model
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
TABLE OF CONTENTS
Progressive Suspension Kit............................................... 2
Kit Contents .................................................................3-6
Disassembly ............................................................... 7-17
Assembly .................................................................18-32
Finishing Touches ..................................................... 33-34
01
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
02
PROGRESSIVE SUSPENSION KIT
AA
BB
CC DD
EE
ID Qty Product # Description
AA 2 MS-7-01A Coil Over Dual Rate Shock 16”
BB 1 INSTRUCTIONS Washer Usage Instructions
CC 4 MS-7-01-1 Shock Sleeves
DD 4 MS-7-01-2 Lower Eye Mount Washers
EE 1 MS-7-01-3 Spanner Wrench
FF 1 MS-7-01-4 Cam Adjuster Lubricant (3 gms)
FF
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
03
KIT CONTENTS
A
B
C
D
E
F
G
H
I
J
K
O
LM
N
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
ID Qty Product # Description
A 1 AFC-910 Sub Frame
B 1 AFE-920 Lower A-Arm Passenger Side
C 1 AFE-925 Lower A-Arm Driver Side
D 1 AFC-920 Brushguard
E 2 C-7-04-4 3/4” Shaft King Pin
F 2 AFE-930 Upper J Arm
G 1 AFC-960 Steering Shaft
H 2 C-7-04-1 3/8” Tie Rod
I 1 AFC-950 Pinch Plate
J 1 MS-7-19 Passenger Side Spindle
K 1 MS-7-18 Driver Side Spindle
L 2 MS-7-16 1/2”-20 Male Heim Joint
M 2 MS-7-24 3/8”-24 Male Heim Joint
N 1 AFE-411 Universal Joint
O 1 AFC-935 Rack And Pinion Assembly
04
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
05
KIT CONTENTS
A
B
E
F
H
K L M
C
N O
D
P
G
I
Q R S
J
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
ID Qty Product # Description
A 16 AFH-210 Urethane Bushing
B 2 HW-138 Round Tubing Plug
C 20 HW38-36 3/8”—16 Nylock Nut/Grade 8
D 4 HW38-43 3/8”—24 Jam Nuts
E 1 HW-23 LOCTITE® Threadlocker
F 2 HW12-64 1/2”—20 Jam Nut
G 16 HW38-47 3/8” Flat Washer USS
H 2 HW12-65 1/2”—20 SAE Washer/Grade 8
I 2 HW38-74 3/8”—24 Nylon Insert Lock Nut
J 4 HW516-17 5/16”—18 Nylon Lock Nut Zinc
K 2 HW38-03 3/8” x 16 x 1-1/2” H.H.C.S./Garde 2 Zinc
L 6 HW38-34 3/8”—16 x 3-1/2” H.H.C.S./Grade 8
M 2 HW38-35 3/8”—16 x 5” Hex Bolt/Grade 8
N 4 HW38-41 3/8”—16 x 2” Bolts/Grade 8
O 4 HW38-42 3/8”—16 x 4-1/2” Bolts/Grade 8
P 2 HW38-45 3/8” x 16 x 1-1/2” H.H.C.S./Grade 8
Q 2 HW516-05 5/16” x 2” H.H.C.S./Grade 2 Zinc
R 2 HW516-52 5/16” x 18 x 2” Bolt/Grade 8
S 2 HW8MM-14 8mm x 1.25 Bolt
06
DO NOT USE PNEUMATIC TOOLS WHEN TIGHTING NUTS & BOLTS
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07
DISASSEMBLY
STEP 1:
Remove top
supports.
STEP 2:
Loosen the six
pinch screws.
They are located
on the inside
around the cowl
trim. Then lift
cowl trim.
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
08
DISASSEMBLY
STEP 3:
Remove front
bumper and
cowl fastening
rivets.
STEP 4:
Remove front
cowl.
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STRECH PLASTICS ARE MANUFACTURERS AND DISTRIBUTORS OF THE HIGHEST QUALITY GOLF CAR PRODUCTS
09
DISASSEMBLY
STEP 5:
Raise golf car
and place jack
stands under
frame for
support.
STEP 6:
Remove wheels.
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