Stonehealth DOFF Integra Manual de usuario
THE STONEHEALTH
DOFF USER GUIDE
User Guide
SUPERHEATED WATER / STEAM CLEANING SYSTEM
STONEHEALTH.COM
ORIGINAL INSTRUCTIONS
Index
SAFETY INFORMATION PAGE 02
SAFETY INFORMATION CHECKLIST PAGE 03
SPECIFICATIONS PAGE 04
CHECKLIST OF REQUIRED PARTS PAGE 05
SITE REQUIREMENTS PAGE 06
QUICK SET UP GUIDE PAGE 07 - 09
ROUTINE MAINTENANCE PAGE 10
EC DECELERATION OF CONFORMITY PAGE 11
CONTACT DETAILS PAGE 14
ORIGINAL INSTRUCTIONS
Safety Informaon
CONSIDERATIONS WHEN USING THE TORC SYSTEM
Symbols in this secon are displayed
in accordance with CE Requirements
Only Stonehealth inducted and authorised operators may use the equipment. A nominated person adjacent, other than the
Operator, should be aware of how to safely shut down the system in unforeseen circumstances. Whilst personnel working
in the vicinity need not be inducted into the working of the system they should be made aware of the potenal hazards –
heat, venlaon, the temperature of metal/rubber components etc.
DOFF WITH ARROW TO PUMP SHOWING H20 &
ARROW TO JERRY CAN SHOWING DIESEL
DIAGRAM OF SAFETY VALVE POSITION
DIESEL IN
JERRY CAN
WATER
INLET
SAFETY
VALVE
MANUAL
PRESSURE
RELIEF VALVE
EMERGENCY
STOP
OVERLOAD
RESET
DIAGRAM OF EMERGENCY STOP & OVERLOAD RESET
02 ORIGINAL INSTRUCTIONS
Safety Informaon Checklist
Equipment should be placed in a well venlated area away from ammable materials. The exhaust must not be covered
or obscured.
Visually check all equipment before use, if damage is noted the equipment should not be used.
The normal fuel for the DOFF is light gas oil (red diesel), or motor vehicle diesel (white diesel), or (28 second) domesc
central heang oil. Never Petrol, Gasoline or Spirit Fuels!
Acid Descaler supplied with product should be handled with care: See product Health & Safety Data Sheet .
Maintain access of an appropriate re exnguisher.
Switch o equipment when not aended.
Use Only extension cables and hoses provided with the equipment.
The plug must be accessible in case of an emergency.
The equipment is available as standard in 110Volt and 230Volt 50Hz (60Hz to order) and must only be connected to an
appropriate supply.
It may be required to make use of a generator supply. The capacity of the generator should ideally be 6.5Kva (cont).
The DOFF system is manufactured to ‘CE’ requirements. Any interference or modicaon to the product may render
the ‘CE’ mark and any warranty null and void.
In the event of accident or breakdown: Release the trigger, operate the emergency stop, switch o the pump and
disconnect electrical supply.
WHILST STONEHEALTH HAVE MADE EVERY EFFORT TO GIVE APPROPRIATE GENERAL GUIDANCE
THE EQUIPMENT MUST COMPLY WITH AND BE USED IN ACCORDANCE WITH ANY REGULATION
APPROPRIATE TO THE SITE ON WHICH IT IS IN USE.
ORIGINAL INSTRUCTIONS
Specicaon
VOLTAGE 110V or 230V
FREQUENCY 50Hz (or local requirement for internaonal market)
HEATER OUTPUT 74KW
RATED PRESSURE 12Mpa / 120 Bar
CURRENT 3A
POWER CONSUMPTION
HOTBOX 300W
PUMP 2200W
MASS
HOTBOX 80Kg
PUMP 35Kg
RATED TEMP 150 Degrees C
FLOW RATE 5L/min
IP RATING X5
Noise level at operator posion is 77 + 2dB.
Ambient temperature range for operaon and storage is 5 Degrees C to 40 Degrees C.
04 ORIGINAL INSTRUCTIONS
Checklist of Parts Required
HOTBOX • 1
PUMP • 2
TRANSFORMER (110V only) • 3
EXTENSION CABLE • 4
BLUE INLET HOSE • 5
DOFF INTEGRA HOSE • 6
DOFF EXTENSION HOSE • 7
DOFF TRIGGER • 8
DOFF LANCE x2 • 9
JERRY CAN x2 • 10
SPARE FUEL FILTER • 11
DE-SCALER HOSE • 12
25 LITRES OF DOFF DE-SCALER • 13
RCD (230V only) **
10
02
01
03
04
05
06
07
08
09
11
12
** PLEASE NOTE THAT THE ‘RCD (230V ONLY) IS NOT ILLUSTRATED IN THE IMAGE ABOVE.
13
ORIGINAL INSTRUCTIONS
Site Requirements
YOU WILL NEED:
110 volt 50hz/60hz AC 32 Amp supply or
230 volt 50hz/60hz AC supply to BS7671 (+10% to - 6%) 13 Amp (use RCD) or
6.5Kva (cont) Generator 230 volt or 110 volt as above or Stonehealth Diesel Power Unit (DPU)
Clean, cold water supply with a posi ve pressure. Approximately 10 Litres per minute ow
Clean uncontaminated fuel – Diesel, Paraffi n, Kerosene, Hea ng Oil – NEVER PETROL OR GASOLINE
Suitable PPE for the task being performed
CONTAMINATED FUEL AND INADEQUATE ELECTRICAL OR WATER SUPPLIES CAUSE THE
MAJORITY OF ALL FAILURES.
06 ORIGINAL INSTRUCTIONS
Quick Setup Guide
1) PLUG IN THE TRANSFORMER** (3) TO APPROPRIATE POWER SUPPLY
PLUG HOTBOX (1) INTO PUMP (2)
3) CONNECT BLUE INPUT HOSE MALE (5) INTO DOFF PUMP (2)
4)
2) PLUG EXTENSION CABLE (4) INTO TRANSFORMER** (3) AND INTO DOFF
PUMP (2)
** PLEASE NOTE THAT THE TRANSFORMER IS FOR 110V SYSTEMS ONLY, FOR 230V USE RCD THAT IS SUPPLIED.
03 04
02
01
02 05
ORIGINAL INSTRUCTIONS
Quick Setup Guide
5) CONNECT BLUE INPUT HOSE FEMALE (5) INTO HOTBOX (1) CONNECT INTEGRA HOSE (6) INTO HOTBOX (1)
6)
7) CONNECT INTEGRA HOSE (6) TO EXTENSION HOSE (7) 8) CONNECT EXTENSION HOSE (7) TO TRIGGER (8)
08
05
06
06
07
07
08
ORIGINAL INSTRUCTIONS
Quick Setup Guide
9) CONNECT TRIGGER (8) TO LANCE (9) CONNECT MAINS WATER SUPPLY TO PUMP (2)
10)
CONNECT JERRY CAN (10) TO HOTBOX (1)
11)
You are now ready to start up the DOFF as per your Stonehealth Inducon
training. The DVD supplied with this system also shows the starng, running and
shutdown procedure.
AVOID FREQUENT ON/OFF OF THE SWITCH AND TRIGGER.
08
09
02
ORIGINAL INSTRUCTIONS
Tabla de contenidos
