StoneAge RPT-P8 Manual de usuario

RAPTOR

SELF ROTARY SWIVELS

(RPT-P8, RPT-MP9, RPT-M24)

USER MANUAL

PL 543 REV A

(01/2019)

2866-795-1586 • WWW.STONEAGETOOLS.COM

TABLE OF CONTENTS

This manual must be used in accordance with all applicable national laws. The manual shall be

regarded as a part of the machine and shall be kept for reference until the nal dismantling of the

machine, as dened by applicable national law(s). Updated manuals can be downloaded at:

https://www.stoneagetools.com/manuals

MANUFACTURER’S INFORMATION ...........................................................3

SPECIFICATIONS FOR ALL MODELS .....................................................3

KEY FEATURES FOR ALL MODELS .......................................................3

TOOL DESCRIPTION AND INTENDED USE ...............................................3

WARNING AND SAFETY INSTRUCTIONS .....................................................4

RAPTOR (RPT-P8, RPT-MP9, AND RPT-M24) .................................................5

TOOL CONFIGURATION...................................................................5

NOZZLE AND PLUG LOCATIONS .........................................................6

OPERATION ...............................................................................7

TROUBLESHOOTING .....................................................................8

TOOL SERVICE INFORMATION ...........................................................9

FLUID REPLACEMENT ....................................................................9

HIGH PRESSURE SEAL REPLACEMENT..................................................10

DISASSEMBLY ............................................................................11

ASSEMBLY ................................................................................13

PART NAMES/NUMBERS .................................................................17

MAINTENANCE KITS ......................................................................17

RAPTOR ACCESSORIES .......................................................................18

TERMS AND CONDITIONS AND WARRANTY .................................................20

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MANUFACTURER’S INFORMATION

StoneAge Inc.

466 S. Skylane Drive

Durango, CO 81303, USA

Phone: 970-259-2869

Toll Free: 866-795-1586

www.stoneagetools.com

StoneAge Europe

Unit 2, Britannia Business Centre

Britannia Way

Malvern WR14 1GZ

United Kingdom

Phone: +44 (0) 1684 892065

DESCRIPTION OF EQUIPMENT

AND INTENDED USE

The Raptor self-rotating pipe cleaning tool is ideal

for cleaning process drains, totes, closed head

drums, water well screens, ducts and exhaust

stacks.

The Raptor handles ows up to 60 gpm to cut

through heavy deposits in pipes as small as 2.25

inches (57 mm) in diameter. Combined with a

centralizer, it cleans pipes as large as 12 inches (305

mm).

FEATURES

• Wide operating range- Better match your pump

capacity for more versatile cleaning capabilities

of heavy to light deposits with one tool.

• Multiple head options- Same tool pairs with

multiple heads, saving the cost of a purchasing

a second specialized tool.

• Pulling ring option available- Clean vertical or

extra long horizontal lines, a feature not widely

available on similar tools.

• Two speed ranges- Maximize cleaning by

choosing slower speeds for hard to clean or

plugged pipes, and faster speeds for polishing

easy to clean pipes with a single tool.

• Jetting options to match the work required-

Same tool can be re-jetted to match a variety

of cleaning applications — great for when you

need more pulling force vs. forward hitting

power.

Raptor Model Specifications

Model RPT-P8 RPT-MP9/RPT-M24

Pressure Range 2–15k psi (140–1000 bar) 2–22k psi (140–1500 bar)

Flow Range 10–60 gpm (38–227 l/min) 10–60 gpm (38–227 l/min)

Flow Coefcient 2.3 Cv 2.3 Cv

Rotation Speed 15-60 rpm (Slow Fluid)

50-250 rpm (Fast Fluid)

15-60 rpm (Slow Fluid)

50-250 rpm (Fast Fluid)

Inlet Connection 1/2 NPT 9/16 MP, M24

Port Size 1/8 NPT (P2), 1/4 NPT (P4) 1/8 NPT (P2), 1/4 NPT (P4)

Extension Port Size 1/4 NPT (P4) 1/4 NPT (P4)

Nozzle Type AP2, AP4, APF4 AP2, AP4, APF4

Plug GP 025-P2SS GP 025-P2SS

Extension Plug GP 025-P4SS GP 025-P4SS

Swivel Diameter 2 in. (51 mm) 2 in. (51 mm)

Swivel Length 9.5 in. (240 mm) 9.5 in. (240 mm)

Swivel Weight 4.2 lb (1.9 kg) 4.2 lb (1.9 kg)

Head Diameter 2.0-2.5in (51-64mm) 2.0-2.5in (51-64mm)

Head Weight 1.1–2.4 lb (0.5–1.1 kg) 1.1–2.4 lb (0.5–1.1 kg)

Maximum Water Temperature 160 ºF (70 ºC) 160 ºF (70 ºC)

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WARNING AND SAFETY INSTRUCTIONS

WARNING

Raptor Models can turn around in large pipes and come back at the operator at a high rate of

speed. If cleaning larger pipes, a rigid “stinger” should be used between the hose and the tool. It is

recommended that the rigid length of the tool including hose end is 1-1/2 times the inside diameter of

the pipe being cleaned (see below).

Make sure there is an operator controlled dump in the system, operated by the person closest to the

cleaning job. Flush out the high pressure hoses before connecting the Raptor. It is recommended that

the hose be marked a few feet from the end with a piece of tape so the operator knows when to stop

when retracting the tool. Position the tool in the pipe opening. Close the dump and slowly bring up to

pressure the rst time to make sure no nozzles are plugged and the jet thrust is correct. The Raptor

should begin to slowly rotate. Once operating pressure is reached, feed the tool into the pipe to begin

the cleaning job. Allow the jets time to do their work by feeding the hose out at a controlled rate. The

StoneAge ABX-500 Hose Control Device can be used to achieve consistent feed rates for pipe cleaning.

When the work is complete and the tool is disconnected from the hose, blow out all water to prolong

the life of the tool. A small amount of oil can be blown into the tool as well as an added measure to

maximize tool life.

It is strongly recommended to use a backout prevention device. Please see the “Accessories”

section of this manual for a list of backout preventers available through StoneAge Tools.

DANGER

Operations with this equipment can be potentially hazardous. Caution must be exercised prior to and

during machine and water jet tool use. Please read and follow all of these instructions, in addition to

the guidelines in the WJTA Recommended Practices handbook, available online at

www.wjta.org.

Deviating from safety instructions and recommended practices can lead to severe injury and/or death.

Rigid

Stinger

IMPROPER USE:

Raptor will turn around in

large diameter pipe

VERY DANGEROUS!

PROPER USE:

Raptor with rigid “stinger”

to prevent turnaround.

1-1/2 times

pipe ID

Rigid

Stinger

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TOOL CONFIGURATIONS

HEAD SELECTION

There are two standard head congurations for Raptor tools. Custom heads are available on request. The

correct head specication is based on the pressure and ow of the pump and the required port size.

The following table lists head selection approximations of common jetting scenarios.

See the next page for Head and Swivel combinations based on common pressures and ows.

7-PORT

1 @ 15º, 2 @ 45º, 1 @ 80º, 1 @ 100º,

2 @ 135º

45º

15º

100º

135º

80º

6-PORT

2 @ 45º, 1 @ 80º, 1 @ 100º,

2 @ 135º

45º

100º

135º

80º

SWIVEL SELECTION

There are six Raptor swivel options available. The correct swivel is selected based on the maximum working

pressure, inlet connection and required rotation speed.

Maximum Pressure Inlet Connection Swivel Part ID Based on Rotation Speed

SLOW (15-60 rpm) FAST (50-250 rpm)

15k psi

1000 bar 1/2 NPT Female RPT-P8-S RPT-P8-F

22k psi

1500 bar

M24 Female RPT-M24-S RPT-M24-F

9/16 MP Female RPT-MP9-S RPT-MP9-F

RAPTOR TOOL CONFIGURATION

Nozzle HeadSwivelHose Adapter.

if required

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NOZZLES AND PLUG LOCATIONS

Raptor tool heads can be congured differently depending on the application. The thrust of the jets can be

used to pull the tool through a pipe. Little or no pull is needed for cleaning vertically downward, but more pull is

needed if cleaning horizontally or climbing upward.

The table below shows suitable nozzle/plug congurations for the Raptor tools.

Head Style 45º Port 80º Port 100º Port 135º Ports

6 Port

2 x Nozzle 1 x Nozzle 1 x Nozzle 2 x Nozzle

2 x Plug 1 x Nozzle 1 x Nozzle 2 x Nozzle

2 x Plug 1 x Nozzle 1 x Nozzle 2 x Plug

2 x Plug 1 x Plug 1 x Plug 2 x Nozzle

Head Style 15º Port 45º Port 80º Port 100º Port 135º Ports

7 Port

1 x Nozzle 2 x Nozzle 1 x Nozzle 1 x Nozzle 2 x Nozzle

1 x Nozzle 2 x Plug 1 x Nozzle 1 x Nozzle 2 x Nozzle

1 x Nozzle 2 x Nozzle 1 x Plug 1 x Plug 2 x Nozzle

1 x Nozzle 2 x Plug 1 x Plug 1 x Plug 2 x Nozzle

The nozzle sizes should be selected based on proportioning the total ow rate between the forward and

backward jets to achieve the pulling force needed, but still applying enough power to the material being

removed ahead of the tool. Use the StoneAge Jetting App to determine the nozzle sizes:

http://jetting.stoneagetools.com

NOZZLE AND PLUG LOCATIONS

RAPTOR TOOL CONFIGURATIONS CONTINUED

PLEASE NOTE: The following table lists head selection approximations of common jetting scenarios for Raptor

swivels:

Pressure Flow Head Type

6 X P2 PORTS 2” Ø 7 X P2 PORTS 2” Ø 6 X P4 PORTS 2.5” Ø

5k psi

350 bar

10–23 gpm

38–87 l/min RPT 043-P2-6-R30 RPT 043-P2-7-R30 RPT 044-P4-6-R30

16–38 gpm

60 –140 l/min RPT 043-P2-6-R18 RPT 043-P2-7-R18 RPT 044-P4-6-R18

25–60 gpm

95–230 l/min RPT 043-P2-6-R11 RPT 043-P2-7-R11 RPT 044-P4-6-R11

10k psi

700 bar

10–18 gpm

38–68 l/min RPT 043-P2-6-R30 RPT 043-P2-7-R30 RPT 044-P4-6-R30

15–31 gpm

57–120 l/min RPT 043-P2-6-R18 RPT 043-P2-7-R18 RPT 044-P4-6-R18

25–51 gpm

95 –190 l/min RPT 043-P2-6-R11 RPT 043-P2-7-R11 RPT 044-P4-6-R11

15k psi

1000 bar

10–17 gpm

38–64 l/min RPT 043-P2-6-R30 RPT 043-P2-7-R30 RPT 044-P4-6-R30

16–28 gpm

60 –110 l/m in RPT 043-P2-6-R18 RPT 043-P2-7-R18 RPT 044-P4-6-R18

26–47 gpm

98 –180 l/min RPT 043-P2-6-R11 RPT 043-P2-7-R11 RPT 044-P4-6-R11

22k psi

1500 bar

10–16 gpm

38–60 l/min RPT 043-P2-6-R30 RPT 043-P2-7-R30 RPT 044-P4-6-R30

17–26 gpm

64–100 l/min RPT 043-P2-6-R18 RPT 043-P2-7-R18 RPT 044-P4-6-R18

27–43 gpm

100–160 l/min RPT 043-P2-6-R11 RPT 043-P2-7-R11 RPT 044-P4-6-R11

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OPERATION

OPERATION:

• Make sure there is an operator controlled dump in the system, operated by the person closest to

the cleaning job.

• Flush out the high pressure hoses before connecting Raptor to hose end or stinger to eliminate

debris.

• When cleaning a pipe, it is recommended that the hose be marked a few feet from the end with a

piece of tape so the operator knows when to stop on the way back out.

• When cleaning a pipe, a stinger is recommended; a stinger is a rigid piece of pipe or tubing used

between the end of the hose and the nozzle. It is typically 2 feet in length, and is primarily a safety

device for hand ex lancing. This is illustrated on the “Warning and Safety Instructions” page of

this manual.

• Position the Raptor in a tube or the pipe while the pressure is being set. The high pressure seal

may leak initially; it should stop when pressure is increased and rotation begins.

• Close the dump and slowly bring up to pressure the rst time, to make sure no nozzles are

plugged and that the jet thrust is correct. The swivel should begin to slowly rotate.

• Once operating pressure is reached, feed the tool into the tube or pipe to begin the cleaning job.

• When using rotating heads in plugged tubes, the Raptor must not be forced into the deposit, as

this may stop the rotation of the tool and impede the cutting ability. When the Raptor contacts

the deposit, allow it to cut away the material and advance at it’s own rate. If it stops advancing,

pull back slightly on the hose to pull the head slightly away from the deposit, in case it is being

stopped from rotating by the deposit. This also allows the angled jets to attack the deposit at

different places.

• When polishing tubes with scale, it is possible to allow the tool to pass through the tube at very

fast rates; unless the deposit is very easy to remove, this will not completely remove the scale.

• The operator needs to be trained to feed the Raptor through the tube at a rate sufcient to clean

the tube.

• Once the work is complete and the Raptor is disconnected from the hose, blow out all water to

prolong the life of the tool. A small amount of oil can be blown into the inlet nut as well.

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TROUBLESHOOTING

HIGH-PRESSURE WATER SEALS LEAK:

• The high pressure seal may leak initially at lower pressures, but should pop closed as pressure

is increased. A continuous leak at operating pressure from the weep holes indicates the need

to replace the HP Seal and Seat. HP Seals wearing out too quickly can be an indication that the

shaft bore is worn, the HP Seat in the seal assembly is installed upside-down, or the tool is over

spinning. Over spinning is caused by low or contaminated viscous uid, water in the uid chamber

(replace shaft seals), or too much jet torque. Relling the viscous uid every 40-80 hours of

operation is important for proper speed control. Only use StoneAge recommended viscous uid.

SEALS WEAR OUT TOO QUICKLY:

• The tool must be disassembled and inspected. The carbide seat should be checked for being

installed in the right direction, and it should not have any chips or erosion marks on it. The bore

of the shaft where the high pressure seal is located should be checked for grooving. If it is worn

larger than .508”, the shaft will need to be replaced.

HEAD WILL NOT ROTATE:

• First try rotating head by hand and see if it feels rough or gritty to turn. If it does, the tool must

be disassembled and repaired. If the head starts to rotate but as pressure is increased it slows

down and stops, it likely has bad bearings. If the tool feels okay, check to see if any nozzles are

plugged; even if a nozzle is only partially blocked it can keep the head from rotating. Nozzles must

be removed from the head to properly clean them; it does not do any good to poke the material

plugging the nozzle back into the head, as it will just replug a nozzle. If none of these are the

problem, the jets are too small or the head offset is not correct; refer to the above description

about the head offset and double check the nozzle sizes to make sure they are correct for the

expected ow rate.

HEAD SPINS TOO FAST:

• A signicant increase in rotation speed means that the speed control mechanism in the tool has

lost functionality. This can be a result of viscous uid loss or uid contamination. Operation of

the tool in this state can cause damage to other components and accelerated wear of the high

pressure seal. If this occurs, the rst step is to ush the tool with new viscous uid as shown in

the “Lubricant Replacement” instructions in this manual.

LEAKAGE FROM HERE

INDICATES WORN O-RINGS

LEAKAGE FROM HERE

INDICATES A WORN SEAL

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TROUBLESHOOTING TOOL SERVICE INFORMATION

TOOL SERVICE

***Product training and proper tools are required to service this nozzle.

If you are uncomfortable performing the service, send in or bring the tool to your authorized dealer.

StoneAge provides maintenance videos for the Raptor models online.

https://www.youtube.com/watch?v=U2ABW4lcDkE

The use of a bench vice and an arbor press is recommended. Take care throughout the entire

procedure to keep the internals clean and free from grit, lint, and contamination. Failure to do so could

result in premature failure after service.

LUBRICANT FILL INSTRUCTIONS

The most important item in maintaining this swivel

is keeping the tool full of viscous uid, which

provides lubrication and speed control. The viscous

uid should be checked when the tool begins to

run faster than usual, and during high pressure seal

replacement. Clamp the ats of the Raptor body in

a vice.

1. Remove the BJ 026 Port Plug from the Inlet Nut

2. With an adjustable end wrench, remove and

retain the nut assembly. Remove and retain the

High Pressure Seal and Carbide.

3. If the uid appears contaminated, it should be

drained and replaced

4. Rell with Viscous uid to covering bearing.

5. Install the High Pressure Seal and Carbide Seat.

6. Install the Inlet Nut onto the body with an

adjustable end wrench.

7. Install the Port Plug.

LUBRICANT REPLACEMENT

BJ 026

Port Plug

Fill with

viscous uid

to cover

bearing

Figure 1: Lubricant Flush

LIST OF TOOLS:

• Bench Vice (recommended)

• Arbor Press (recommended)

• RPT 612 Kit Contains; RPT 105 Seal Press tool

• 18” Adjustable Wrench (such as Crescent®

C718 Automatic Adjustable Pipe Wrench)

• Small size at-head screw driver

• Medium size at-head screw driver

• Pick

• Ball point pen

• 9/64” Hex Wrench

• Snap Ring Pliers

LIST OF MATERIALS:

• Clean lint free rags or blue shop towels

• BJ 048-F Viscous Fluid

• BJ 048-S Viscous Fluid will help slow the

rotation of the Swivel if desired

• Anti-Seize -

StoneAge Part Number GP 043 Blue Goop

• Lithium Soap Grease –

StoneAge Part Number GP 048 Grease

• P-80®Grip-IT Lubricant

Blue Goop® is a registered trademark of the Swagelock®Corporation.

P-80®Grip-IT Lubricant is a registered trademark of the International Products Corporation.

BJ 012-TRO

H.P. Seal and

O-Ring

BJ 011-C

Carbide Seat

RPT 002-P8 or

MP9 or M24x1.5

Inlet Nut

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Chamfered face of

carbide seat

Flat face of

carbide seat

BJ 012-TRO

H.P. Seal and

O-Ring

BJ 012-TRO

H.P. Seal and

O-Ring

BJ 011-C

Carbide Seat

BJ 011-C

Carbide Seat

BJ 026

Port Plug

RPT 002-P8 or MP9 or

M24x1.5 Inlet Nut

Figure 2:

Figure 3: High Pressure

Seal Subassembly

HIGH PRESSURE SEAL REPLACEMENT

TO REPLACE THE HIGH PRESSURE SEAL:

1. Remove the Port Plug (BJ 026).

2. Unscrew the Inlet Nut (RPT 002-P8, MP9 or M24x1.5) from the Body.

3. Pull out the Seat (BJ 011-C) and H.P. Seal (BJ 012-TRO) from the bore of Shaft.

4. Inspect the bore of the Shaft; if it is badly grooved it should be replaced.

5. Inspect the face of the Inlet Nut where the Seat makes contact; if it is pitted or dented, it should be

faced or replaced.

6. Check the viscous uid level and condition; if the uid appears badly contaminated it should be

replaced. Otherwise add uid to cover the Bearing.

7. Apply grease to a new H.P. Seal and install into bore of Shaft. Do not push it all the way in.

8. Place a new Seat (BJ 011-C) on top of H.P. Seal; the at face of the Seat goes against the seal (see

detail). Push it in just far enough so that it will stay in the bore.

9. Apply anti-seize to threads of Inlet Nut and thread into Body; make sure the Seat stays centered in

bore of Shaft. Tighten to 50 ft-lb.

10. Install the Port Plug.

DISASSEMBLY

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