StoneAge Caminetto SA-CMO63 Manual de usuario

Installation and Operation

Instructions

Stone Age Caminetto™

Medeo Fireplace-Pizza Oven

Combo

1.0 Introduction

The following provides instructions for the installa-

tion and operation of the Stone Age Caminetto™

Series Fireplace-Pizza Oven Combo, manufactured

by Stone Age Manufacturing, Collinsville, Oklaho-

ma.

Three generations of fireplace knowledge and expe-

rience have gone into the design and construction of

the Caminetto™ Series.

Assembly and Cutaway views of a SA-CMO63 fire-

place-pizza oven are shown in Figure 1.

It is recommended that this fireplace be installed by a

professional installer, or by a builder in new con-

struction. Installation by a non-qualified person may

negate the warranty.

Keep these instructions for future use.

2.0 Description

The fireplace-pizza oven combo is delivered as a kit

with all components necessary to complete the

rough-in installation.

The kit will be delivered on 3 forklift pallets, and

should be assembled in order by pallet number. It

is recommended that each pallet be inspected for

damage upon arrival, but that all components are

kept together on their original pallets until it is

time for the pallet’s assembly.

Figure 2 shows the kit component arrangements,

with each pallet’s contents numbered in a different

color.

Pallet 1 (Red numbers) includes the main firebox

components of the fireplace and its firebrick.

Pallet 2 (Blue numbers) contains the back wall com-

ponents of the fireplace throat and the pizza oven,

and two types of firebrick for the pizza oven.

Pallet 3 (Yellow numbers) contains the front wall

components of the fireplace throat and chimney flue.

A larger view of Figure 2 is repeated on page 16 of

this document. Component names are listed in Table

1. Specifications and clearance recommendations

are shown in Table 2.

A completed installation should include the follow-

ing:

A. Fireplace items shown in Figure 2 and listed in

Table 1.

B. Chimney Cap (sold separately) (Shown in Fig-

ure 24).

C. Fireplace Grate (sold separately) (Shown in

Figure 28).

D. Stone Age Multi-Purpose Ready-Mix Cement

(sold separately).

The Stone Age Caminetto™ fireplace-pizza oven

combo has designed for outdoor use.

Ensure that appropriate building permits required by

local codes are obtained before installation.

SA-CMO63

Front View

Figure 1.

SA-CMO63 Assembl

& Cutawa

View

Side

Cutaway

iew

Table 1. Kit Components

Item Description

1 Base Plate

1C Base Plate Extension

2 Lower & Middle Sidewall

3A Lower Back Plate - Left

3B Lower Back Plate - Right

3C Lower Back Plate – Center Extension

4A Middle Back Plate - Left

4B Middle Back Plate - Right

4C Middle Back Plate – Center Extension

5A Upper Back Plate - Left

5B Upper Back Plate - Right

5C Upper Back Plate – Center Extension

6 Upper Slanted Sidewall - Right

7 Upper Slanted Sidewall - Left

8 Front Header

9 Oven Base Plate

10 Lower Throat – Left Rear

10C Lower Throat – Center Rear Extension

11 Lower Throat – Right Rear

12 Lower Mid Throat – Left Rear

12C Lower Mid Throat – Center Rear Extension

13 Lower Mid Throat – Right Rear

14 Middle Throat – Left Rear

14C Middle Throat – Center Rear Extension

15 Middle Throat – Right Rear

16C Throat Cap – Center Rear Extension

17 Oven Dome

18 Oven Front Panel

19 Oven Chimney Flue

20 Lower Throat – Right Front

21 Lower Throat – Left Front

22 Lower Mid Throat – Right Front

23 Lower Mid Throat – Left Front

24 Middle Throat – Right Front

25 Middle Throat – Left Front

26 Throat Cap – Left

27 Throat Cap – Right

28 Chimney Flue Outer Block

29 CMU Block

2.1 Specifications

Table 2: Clearances (See Figure 3)

Caminetto™ Fireplace-Pizza Oven Combo

Item Clearance

Backwall 3”

Sidewalls 3” to Appliances

18” from Fireplace opening at

points in front of fireplace

Floor: Non

combustible

extending

as follows

20” when hearth is less than 6”

from floor

18” when hearth is greater than 6”

from floor

Side Trim 6” from fireplace opening

Hearth 20” in front of the opening and 12”

beyond each side

Clearance

around

chimney

3”

Note 1: This Fireplace is intended for use with solid wood

fuel or vented gas logs.

Note 2: This fireplace has not been tested for use with

glass doors.

Note 3: Do not use fireplace insert or other products not

specified for use with this model. Use a fireplace grate

when burning wood. A grate is not used in the oven.

Note 4: Clay flue liners installed in flue section meet the

specifications of ASTM Section C315-02.

Note 5: Ensure installation complies with local building

codes.

Figure 3. Clearances (Use with Table 2)

Figure 2. Kit Components

Hearth 20”

12”

2.2 Installation of Additional Equipment

WARNING: THIS FIREPLACE HAS NOT

BEEN TESTED FOR USE WITH

DOORS. TO REDUCE THE

RISK OF FIRE OR INJURY, DO

NOT INSTALL GLASS DOORS.

A. Do not install a fireplace insert unless it is tested

with this fireplace.

B. Cutting or drilling a hole into the fireplace’s

floor or walls for gas supply for a vented decorative

gas appliance (log), or an ash dump, is acceptable.

C. If a decorative gas appliance is installed, it must

be installed in accordance with the National Gas

Fire Code, ANSI Z223.1.

D. It must incorporate an automatic shutoff device.

E. Installation must comply with the Standard for

Decorative Gas Appliances in Vented Appliances,

ANSI Z21.60 (1991) or American Gas Association

draft requirements for Gas-Fired Log Lighters for

Burning Fireplaces, Draft No. 4 dated August 1993.

3.0 Installation of the Fireplace

WARNING: DO NOT USE SUBSTITUTE

MATERIALS IN THE

ASSEMBLY, INSTALLATION

OR OPERATION OF THIS

FIREPLACE. TO DO SO WILL

VOID THE WARRANTY AND

MAY RESULT IN FIRE AND

PERSONAL INJURY.

It is most important that the Stone Age fireplace be

installed according to the following instructions. It is

also important that local building codes be consulted

and followed. Improper installation could result in:

• Overheating, leading to fireplace failure

• Cracks and settling because of poor founda-

tions

• Combustion of materials adjacent to the

fireplace.

WARNING: THIS FIREPLACE HAS NOT

BEEN TESTED WITH AN

UNVENTED GAS LOG SET. TO

REDUCE THE RISK OF FIRE

OR INJURY, DO NOT INSTALL

AN UNVENTED GAS LOG SET

INTO THIS FIREPLACE.

Do not install this fireplace in a manufactured or

mobile home.

3.1 Preparations

Select a location in the home plans or outdoor living

area where all the minimum distances, as shown in

Table 2 and Figure 3 can be met. Proceed as follows.

Numbers in ( ) are item numbers from Table 1 and

Figure 2. Ensure the base on which the fireplace is

to be installed is a solid and level foundation and is

composed of non-combustible material, such as con-

crete.

Due to varying climates, soil conditions, building

codes, construction methods and materials in differ-

ent geographical regions, Stone Age recommends

installers review local building codes, consult with

local building officials and/or a structural engineer

before beginning the construction of any Stone Age

product.

Pad or footings should be a monolithic pad con-

structed of steel reinforced concrete. Minimum foot-

ing specifications for fireplaces built on stable soil,

with overall height not exceeding 10 feet, are listed

in Table 3. Locations with unstable soil may require

a deeper footing or the addition of piers, to reach

more stable subsoil or bedrock. Areas with colder

climates may also require deeper footings or piers

that reach below the frost line to prevent frost heav-

ing. Piers should include steel reinforcement that

extends into the footing above. See Figure 4.

For taller applications, consult with an engineer to

determine the structural requirements based on the

overall height, and the weight of fireplace, chimney,

and finish materials. If custom hearths or additional

Figure 4. Footing with Piers - Cutaway View

Piers

masonry structure is to be attached to the fireplace

kit, the footing dimensions should be adjusted to in-

clude these customizations.

If local building code exceeds the manufacturer’s

specifications for footings, follow the local code.

Use Stone Age’s Multi-Purpose Ready-Mix, or an-

other high temperature fire clay or refractory cement

suitable for indoor or outdoor use, and mix according

to manufacturer’s instructions.

Once the fireplace-oven is constructed you must wait

at least 28 days before building a fire to give ade-

quate time to cure. This will provide ample time for

any water residue to evaporate, eliminating the ad-

verse reaction of the combination of water and fire.

Stone Age products are designed to be assembled

using a 3/8” fully bedded mortar joint for the kit

pieces. Do not “butter the edges” of the kit pieces.

3.2 Assembly of Components

Components that become broken during shipment

and handling can be mortared back together provid-

ing the breaks or cracks are clean and the original

alignment can be maintained. Components broken

into multiple pieces must be replaced.

The Caminetto™ ships as 3 pallets of material,

which must be assembled in numerical order. Begin

with pallet 1, then add the components from pallet 2,

and finish with the components from pallet 3. It is

recommended that you keep each pallet of materials

together until you are ready to install that pallet. The

components of Pallet 1 are shown in figure 5.

A. Start assembly with pallet 1. Begin kit assembly

by setting the base plate pieces (1 & 1C) on the

footing. Use a 3/8” joint of mortar between each

section, or slightly more if needed to reach the

proper overall width of 72” for this model. Level

the pieces from side to side and front to back. See

Figure 6.

B. On the first level, install the sidewalls (2) first,

then the back plates (3A, 3B, 3C). Use 3/8” joint of

mortar between each section, and repeat with all

remaining assembly steps, except for the firebrick.

Note that the back plates will be taller than the

sidewalls at this level. Smooth out mortar and en-

sure sections remain level. See Figures 7 and 8.

Figure 6. Base Plate

Figure 8. Lower Back Plates & Sidewalls

Figure 5. Pallet 1 Components

Figure 7. Bottom Sidewalls

C. Install the second level sidewalls (2), followed

by the middle back plate pieces (4A, 4B, 4C). See

Figures 9 and 10.

D. Lay a straightedge across the left and right side-

wall to ensure plumb and level are maintained.

E. Install the slanted sidewalls (6 and 7), and the

upper back plates (5A, 5B, 5C). Check the sides

and the top with a level. See Figures 11 and 12.

F. After installation of the back plates and side-

walls, install the firebrick inside the firebox, using

full brick (2 ½” thick) on the floor and split (1 ¼”

thick) firebrick on the walls, with 1/8-inch mortar

joints. Cover the floor with 1/8-inch high tempera-

ture cement and install the floor before other sur-

faces. On the side walls and back wall, lay the

brick on its sides. Stack brick until it is 1 ½” to 2”

higher than the middle back plates (4A, 4B, 4C).

The red line shown is an approximate guideline.

See Figures 13, 142, and 15.

Figure 9. Middle Sidewalls

Figure 12. Upper Back Plates

Figure 13. Firebrick Floor Installation

Figure 14. Firebrick Back Wall

4A 4B

Figure 10. Middle Back Plates

Figure 11. Upper Sidewalls

Full Firebrick

G. After fire brick installation is complete, install

the front lintel (8). See Figure 164.

H. Stage components of pallet 2 in preparation for

assembly. The components of pallet 2 are shown in

Figure 17.

I. Install pizza oven base plate (9), checking to

ensure it is level. See Figure 18.

J. Install lower level of rear throat pieces (Items 10,

10C and 11), checking them for level. See Figure

19.

Figure 18. Pizza Oven Base Plate

Figure 15. Firebrick Side Walls

Figure 17. Pallet 2 Components

Figure 19. Lower Rear Throat

Figure 16. Lintel

10C

K. Install the middle level of rear throat pieces

(items 12, 12C and 13). See Figure 20.

L. Install the upper level of rear throat pieces (14,

14C and 15). See Figures 21.

M. Install the rear throat cap extension (16C). See

Figure 22.

N. Install split (1 ¼” thick) firebrick along the back

wall of the fireplace throat. See Figure 23.

14 15

Figure 23. Oven Back Wall Firebrick

Figure 20. Middle Rear Throat

Figure 21. Upper Rear Throat

12C

14C

Split Firebrick

16C

Figure 22. Rear Throat Cap Extension

16C

O. Install full (2 ½” thick) firebrick on the pizza

oven baseplate. See Figure 242.

P. Install the oven dome. See Figure 25.

Q. Install the oven front panel. See Figure 26.

R. Install the oven chimney flue. See Figure 27.

Figure 24. Oven Floor Firebrick

Figure 25. Oven Dome

Figure 27. Oven Chimney Flue

Full Firebrick

16C

Figure 26. Oven Front Panel

S. Stage components of pallet 3 in preparation for

assembly. The components of pallet 3 are shown in

Figure 28.

T. Install the lower throat left and right front piec-

es (20 & 21). See Figure 29.

U. Install the lower mid left and right front throat

pieces (22 & 23). See Figure 30.

V. Install the middle left and right front throat

pieces (24 & 25). See Figure 31.

Figure 28. Pallet 3 Components

Figure 31. Middle Front Throat Pieces

Figure 29. Lower Front Throat Pieces

Figure 30. Lower Mid Front Throat Pieces

W. Install the throat cap pieces (26 & 27). See

Figure 32.

X. Install the outer chimney blocks (28). See Fig-

ure 33.

Y. Install CMU block (29) to fill in the rear void.

See Figure 34.

Z. Install the hearth and or hearth extension. En-

sure the Table 2 and Figure 3 clearances and dis-

tances are maintained. Ensure that the hearth and

flooring under and in front of the hearth are made

of fully non-combustible materials, not just a non-

combustible floor covering. When the hearth in-

stallation is complete, you are now ready to install

the exterior. See Figure 35.

Figure 34. CMU Block

Figure 32. Throat Cap Pieces

Figure 33. Outer Chimney Blocks

27 26

28 28

Figure 35. Hearth

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