STOKVIS ENERGY SYSTEMS Evolution Series Manual de usuario

R600 (Evolution Range)

Gas-Fired, Floor Standing

Condensing Boiler

Options & System

Planner Manual

STOKVIS ENERGY SYSTEMS

Unit 34 Central Park Estate

34 Central Avenue

West Molesey

Surrey

KT8 2QZ

Tel: 020 8783 3050

Fax: 020 8783 3051

E-Mail:

Website:

info@stokvisboilers.com

www.stokvisboilers.com

2017-03 PL EN v3 Doc202-V2

Contents

Gas condensing boiler R600 EVO Models and output................................................................................................. 4

Application possibilities.......................................................................................... 4

Value propositions................................................................................................. 4

Technical description Description ............................................................................................................ 4

Technical data ....................................................................................................... 5

Product information ErP ........................................................................................ 8

Dimensions............................................................................................................ 9

Declaration of conformity .................................................................................... 10

Extent of delivery ................................................................................................ 11

Boiler transport .................................................................................................... 11

Boiler installation ................................................................................................. 11

Norms and regulations Regulations ......................................................................................................... 12

Maintenance........................................................................................................ 13

Fuel ..................................................................................................................... 13

Combustion air .................................................................................................... 13

Water quality ....................................................................................................... 13

Noise protection .................................................................................................. 14

Antifreeze ............................................................................................................ 14

Flue gas system Requirements and regulations............................................................................. 15

Materials.............................................................................................................. 15

Flue gas data....................................................................................................... 15

Dimensioning....................................................................................................... 16

Neutralisation General................................................................................................................ 17

Neutralisation systems ........................................................................................ 17

Hydraulic connection Hydraulic resistance ............................................................................................ 18

∆T-measurement................................................................................................. 18

∆p-measurement ................................................................................................. 18

Hydraulic connection into a system .................................................................... 19

Standard.............................................................................................................. 19

Bypass................................................................................................................. 19

Split System ........................................................................................................ 20

Controls Basic controls and connections ........................................................................... 21

Control by building managemant system............................................................. 21

Boiler enable signal ............................................................................................. 21

Temperature or capacity setpoint ........................................................................ 21

Capacity feedback signal..................................................................................... 22

OK/Alarm output signal ....................................................................................... 22

Heating zone control ........................................................................................... 23

Cascade control .................................................................................................. 23

Contents

Accessories System selection ................................................................................................. 24

Accessories

2x max. Water pressure switch + 1x external high limit thermostat..................... 25

Max. gas pressure switch.................................................................................... 25

External high limit thermostat .............................................................................. 25

Gas valve leakage tester ..................................................................................... 25

INAIL kit (Italy only) ............................................................................................. 25

Plate heat exchanger + connection kit................................................................. 26

Low loss header + connection kit ........................................................................ 26

2x Bend 90°......................................................................................................... 27

Flow adapter + NRV ............................................................................................ 27

2nd return connection.......................................................................................... 27

Safety valve (3-6 bar) + manometer .................................................................... 28

Bypass................................................................................................................. 28

Speed controlled pump ....................................................................................... 28

Receiver wireless AVS71 .................................................................................... 30

Outdoor sensor wireless AVS13.......................................................................... 30

Room unit QAA75 ............................................................................................... 30

Room unit QAA78 ............................................................................................... 30

Cascade kit MASTER.......................................................................................... 30

Cascade kit SLAVE ............................................................................................. 30

LOGON B with wall hung box.............................................................................. 30

Wiring for room fan and external gas valve ......................................................... 30

Header/hot water sensor QAZ36......................................................................... 31

Heating zone sensor QAD36............................................................................... 31

Outdoor sensor QAC34....................................................................................... 31

Extension module AVS75.................................................................................... 31

Commercial Gateway .......................................................................................... 31

Gas filter .............................................................................................................. 32

Gas pressure regulator 100mbar + connection kit............................................... 32

Air filter ................................................................................................................ 32

Adapter set R600 for R600 EVO ......................................................................... 32

Disassembly set .................................................................................................. 32

Installation examples 2-A-C: 1 heating zone + low loss header ............................................................ 33

2-5-A-C: 1 heating zone and sanitary hot water + low loss header .................... 34

4-A-C: 2 heating zones + low loss header .......................................................... 35

4-5-A-C: 2 heating zones and sanitary hot water + low loss header ................... 36

A-C: Boiler control via 0-10VDC + low loss header ............................................ 37

2-B-C: 1 heating zone + plate heat exchanger ................................................... 38

2-5-B-C: 2 heating zones and sanitary hot water + plate heat exchanger .......... 39

4-B-C: 2 heating zones + plate heat exchanger .................................................. 40

4-5-B-C: 2 heating zones and sanitary hot water + plate heat exchanger .......... 41

B-C: Boiler control via 0-10VDC + plate heat exchanger .................................... 42

4-5-A-C-E: 2 heating zones and sanitary hot water

+ cascade via low loss header ............................................................................ 43

Extension 2 heating zones ................................................................................. 44

Technical Data Country specific................................................................................................... 45

Norms ............................................................................................................................ 47

Gas condensing boiler R600 EVO

Models and output

Application possibilities

Value propositions

Technical description

Models and output

The floor standing gas condensing boi-

ler R600 EVO is available in 7 types

within an output range from 142 until

540 kW.

Application possibilities

The gas condensing boiler R600 EVO

is applicable for alle central heating

systems built according to EN12828. In

cascade applications (max. 8 boilers

with LMS14 master/slave cascade con-

trol) the R600 EVO can cover installati-

ons up to 4300kW.

Preferred applications are central hea-

ting and sanitary hot water production

in multi-family buildings, municipal and

industrial buildings.

Value propositions

Unique reliability

proven technology with exceptional

high quality

Highest system flexibility

easy planning and Plug & Play instal-

lation with pre-assembled system kits

Easy maintenance

boiler design optimised for easy ac-

cess on servicing

Unequalled lifetime high efficiency

corrosion resistant stainless steel

heat exchanger

Environmental friendly

lowest emission values

Description

The R600 EVO is a fully modulating

boiler. The control unit of the boiler

adapts the modulation ratio automati-

cally to the heat demand requested by

the system. This is done by controlling

the speed of the fan. As a result, the

Whirlwind mixing system will adapt the

gas ratio to the chosen fan speed, in

order to maintain the best possible

combustion figures and therewith the

best efficiency. The flue gases created

by the combustion are transported

downwards through the boiler and

leave at the back side into the chimney

connection.

The return water from the system en-

ters the boiler in the lower section,

where is the lowest flue gas tempera-

ture in the boiler. In this section con-

densation takes place. The water is

being transported upwards through the

boiler, in order to leave the boiler at the

top (burner) section. The cross flow

working principle (water up, flue gas

down) ensures the most efficient com-

bustion results.

1 LMS14 boiler management unit

2 Speed controlled Venturi gas/air mixing system

3 Water cooled premix burner

4 Water cooled stainless steel heat exchanger (3 levels)

Technical description

Technical data

R601 EVO R602 EVO R603 EVO

Nominal heat output at 80/60ºC max/min kW 142,3/31,3 190,4/42,0 237,6/47,0

Nominal heat output at 40/30ºC max/min kW 151,2/35,4 202,3/47,4 252,3/53,4

Nominal heat input Hi max/min kW 145,0/32,2 194,0/43,1 242,0/48,4

Efficiency at 80/60ºC % 98,2 98,2 98,2

Efficiency at 40/30ºC % 104,3 104,3 104,2

RAL 40/30 average % 110,4 110,4 110,4

Max. condensate flow l/h 9,2 12,4 15,4

Gas consumption G20 max/min (10,9 kWh/m3) m3/h 13,3/3,0 17,8/4,0 22,2/4,4

Gas consumption G25 max/min (8,34 kWh/m3) m3/h 17,4/3,9 23,3/5,2 29,0/5,8

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 11,3/2,5 15,2/3,4 18,9/3,8

Gas pressure G20 mbar 20

Gas pressure G25 mbar 25

Gas pressure G31 mbar 30/50

Maximum gas pressure mbar 50

Max. temperature flue gas (high limit) °C 90

Flue gas temperature at 80/60ºC max/min ºC 75/58 75/58 75/58

Flue gas temperature at 40/30ºC max/min ºC 54/30 54/30 55/30

Flue gas quantity max/min m3/h 188/43 251/57 313/64

CO2 level G20-G25 max/min % 10,2/9,4 ± 0,2 (Limitation type 570 delta max/min ≥0,8)

CO2 level G31 max/min % 11,9/10,0 ± 0,2

NOx level at 80/60 °C max/min mg/kWh 38/19 38/19 36/18

CO level at 80/60 °C max/min mg/kWh 14/3 14/3 14/5

Max. permissible flue resistance max/min Pa 200/10 200/10 200/10

Water volume l 26 31 33

Water pressure max/min bar 8/1

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 6,1 8,1 10,1

Hydraulic resistance at nominal flow rate kPa 11,2 26,8 31,2

Electrical connection V 230/400

Frequency Hz 50

Mains connection fuse A 16

IP class - IP20

Electrical consumption boiler max/min (without pump) W 176/56 267/56 286/69

Electrical consumption speed controlled pump W 190/9 190/9 310/12

Weight (empty) kg 290 332 366

Sound Power Level (LWA) dB 70,3 70,3 70,3

Ionisation current max/min µA 10,6/4,4

PH value condensate - 3,2

CE certification code - CE - 0063CQ3970

Water connections - R2" R2" R2"

Gas connection - R1.1/2" R1.1/2" R1.1/2"

Flue gas connection (DN) mm 150 150 200

Air intake connect. (room sealed use) (DN) mm 130 130 130

Condensate connection mm 32 32 32

Technical description

Technical data

R604 EVO R605 EVO R606 EVO R607 EVO

Nominal heat output at 80/60ºC max/min kW 285,7/56,5 381,3/75,2 476,7/94,6 540,2/120,0

Nominal heat output at 40/30ºC max/min kW 303,3/64,2 404,3/85,6 505,2/106,9 572,8/135,1

Nominal heat input Hi max/min kW 291,0/58,2 388,0/77,6 485,0/97,0 550,0/122,2

Efficiency at 80/60ºC % 98,2 98,3 98,3 98,2

Efficiency at 40/30ºC % 104,2 104,2 104,2 104,2

RAL 40/30 average % 110,4 110,4 110,4 110,3

Max. condensate flow l/h 18,5 24,7 30,7 34,8

Gas consumption G20 max/min (10,9 kWh/m3) m3/h 26,7/5,3 35,6/7,1 44,5/8,9 50,5/11,2

Gas consumption G25 max/min (8,34 kWh/m3) m3/h 34,9/7,0 46,5/9,3 58,2/11,6 65,9/14,7

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 22,7/4,5 30,3/6,1 37,9/7,6 43,0/9,5

Gas pressure G20 mbar 20

Gas pressure G25 mbar 25

Gas pressure G31 mbar 30/50

Maximum gas pressure mbar 50

Max. temperature flue gas (high limit) °C 90

Flue gas temperature at 80/60ºC max/min ºC 75/58 75/59 75/59 76/58

Flue gas temperature at 40/30ºC max/min ºC 55/30 56/30 56/30 56/30

Flue gas quantity max/min m3/h 377/77 502/102 628/128 712/161

CO2 level G20-G25 max/min % 10,2/9,4 ± 0,2 (Limitation type 570 delta max/min ≥0,8)

CO2 level G31 max/min % 11,9/10,0 ± 0,2

NOx level at 80/60 °C max/min mg/kWh 36/18 34/17 37/18 40/19

CO level at 80/60 °C max/min mg/kWh 14/5 14/8 16/5 18/1

Max. permissible flue resistance max/min Pa 160/10 400/10 300/10 400/10

Water volume l 60 63 71 77

Water pressure max/min bar 8/1

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 12,2 16,3 20,3 23,1

Hydraulic resistance at nominal flow rate kPa 11,9 32,3 34,3 57,1

Electrical connection V 230/400

Frequency Hz 50

Mains connection fuse A 16

IP class - IP20

Electrical consumption boiler max/min (without pump) W 230/69 486/69 620/64 676/61

Electrical consumption speed controlled pump W 310/12 470/25 590/25 800/38

Weight (empty) kg 434 496 540 595

Sound Power Level (LWA) dB 70,3 77,3 77,3 77,3

Ionisation current max/min µA 10,6/4,4

PH value condensate - 3,2

CE certification code - CE - 0063CQ3970

Water connections - DN65 PN16 DN65 PN16 DN65 PN16 DN65 PN16

Gas connection - R1.1/2" R1.1/2" R2" R2"

Flue gas connection (DN) mm 200 250 250 250

Air intake connect. (room sealed use) (DN) mm 130 130 150 150

Condensate connection mm 32 32 32 32

Technical description

Technical data

R600 EVO (Italy only)

115 350

Nominal heat output at 80/60ºC max/min kW 113,7/31,3 343,5/75,2

Nominal heat output at 40/30ºC max/min kW 120,8/35,4 363,6/85,6

Nominal heat input Hi max/min kW 115,8/32,2 349,0/77,6

Efficiency at 80/60ºC % 98,2 98,3

Efficiency at 40/30ºC % 104,3 104,2

RAL 40/30 average % 110,4 110,4

Max. condensate flow l/h 7,4 22,2

Gas consumption G20 max/min (10,9 kWh/m3) m3/h 10,6/3,0 32,0/7,1

Gas consumption G25 max/min (8,34 kWh/m3) m3/h 13,9/3,9 41,8/9,3

Gas consumption G31 max/min (12,8 kWh/kg) kg/h 9,0/2,5 27,3/6,1

Gas pressure G20 mbar 20

Gas pressure G25 mbar 25

Gas pressure G31 mbar 30/50

Maximum gas pressure mbar 50

Max. temperature flue gas (high limit) °C 90

Flue gas temperature at 80/60ºC max/min ºC 75/58 75/59

Flue gas temperature at 40/30ºC max/min ºC 54/30 56/30

Flue gas quantity max/min m3/h 150/43 452/102

CO2 level G20-G25 max/min % 10,2/9,4 ± 0,2 (Limitation type 570 delta max/min ≥0,8)

CO2 level G31 max/min % 11,9/10,0 ± 0,2

NOx level at 80/60 °C max/min mg/kWh 38/19 34/17

CO level at 80/60 °C max/min mg/kWh 14/3 14/8

Max. permissible flue resistance max/min Pa 200/10 400/10

Water volume l 26 63

Water pressure max/min bar 8/1

Max. water temperature (High limit thermostat) ºC 100

Maximum temperature setpoint ºC 90

Nominal water flow at dT=20K m3/h 4,8 14,6

Hydraulic resistance at nominal flow rate kPa 7,0 26,0

Electrical connection V 230/400

Frequency Hz 50

Mains connection fuse A 16

IP class - IP20

Electrical consumption boiler max/min (without pump) W 176/56 486/69

Electrical consumption speed controlled pump W 190/9 470/25

Weight (empty) kg 290 496

Sound Power Level (LWA) dB 70,3 77,3

Ionisation current max/min µA 10,6/4,4

PH value condensate - 3,2

CE certification code - CE - 0063CQ3970

Water connections - DN65 PN16 DN65 PN16

Gas connection - R1.1/2" R1.1/2"

Flue gas connection (DN) - 150 250

Air intake connect. (room sealed use) (DN) - 130 130

Condensate connection Mm 32 32

Technical description

Product information E.r.P.

Symbol

Unit 115 *

R601

EVO R602

EVO R603

EVO R604

EVO 350 * R605

EVO

Condensing boiler - - YES YES YES YES YES YES YES

Low-temperature boiler - - NO NO NO NO NO NO NO

B1 boiler - - NO NO NO NO NO NO NO

Cogeneration space heater - - NO NO NO NO NO NO NO

Combination heater - - NO NO NO NO NO NO NO

ErP HEATING 1) by return temperature 30°C 2) by return temperature and feed temperature (60-80°C)

Rated heat boiler Prated kW 114 140 190 237 286 344 381

At rated heat output and high-temperature

regime P4kW 113,7 142,3 190,4 237,6 285,7 343,5 381,3

At 30 % of rated heat output and

low-temperature regime 1) P1kW 37,9 47,5 63,5 79,2 95,2 114,5 127,1

Seasonal space heating energy efficiency ηs%

93,4 93,4 93,5 93,5 93,6 93,6 93,6

At rated heat output and high-temperature regi-

me 2) η4%

88,4 88,4 88,4 88,5 88,5 88,5 88,5

At 30 % of rated heat output and low

temperature regime 1) η1%

98,3 98,3 98,3 98,3 98,3 98,3 98,3

AUXILIARY ELECTRICITY CONSUMPTION

At full load elmax W 176 176 267 286 230 486 486

At 30% load elmin W 56 56 56 69 69 69 69

In stand-by mode PSB W 7 7 7 7 7 7 7

Standby heat loss Pstby W 286 286 286 310 310 310 310

Ignition burner power consumption Pign W - - - - - - -

Emissions of nitrogen oxides NOxmg/kWh 25 25 25 24 24 24 24

SUPPLEMENTARY HEATER

Product information about the directive 2009/125/EG and regulation (EU) 811-813/2013

Technical description

Dimensions

R601-R602-R603 EVO

R604-R605-R606-R607 EVO

R601 EVO R602 EVO R603 EVO R604 EVO R605 EVO R606 EVO R607

L1 mm 1349 1499 1649 1348 1496 1646 1769

L2 mm 1165 1315 1465 1152 1302 1452 1602

A mm Ø 130 Ø 150

G mm 1.1/2" 2"

D mm 150 200 250

S mm 32

W1-W2-W3 mm R2" DN65 PN16

Technical description

Declaration of conformity

Declaration of Conformity

ELCO BV, Hamstraat 76, 6465 AG Kerkrade (NL),

Declares that the product

R600 EVO

Is in conformity with the following standards:

EN 15502-1

EN 15502-2-1

EN 55014-1 / -2

EN 61000-3-2 /-3

EN 60 335-1/ -2

And in accordance with the guidelines of directives:

92 / 42 / EEC (boiler efficiency directive)

2009 / 142 / EEC (gas appliance directive)

2014 / 35 / EU (low voltage directive)

2014 / 30 / EU (EMC directive)

2009 / 125 / CE Energy related Products

811-813-814 / 2013 EU regulation

This product is designated with CE number:

CE – 0063CQ3970

Kerkrade, 17-04-2016

A.J.G. Schuiling

Plant Manager

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