Steris BASIL 9500 Manual de usuario

OPERATOR MANUAL

BASIL® 9500

Cage and Rack Washer

(10/18/01) P-122998-050

Rev. 3

LIMITATIONS OF LIABILITY AND INDEMNITY

IN NO CASE, WHETHER AS A RESULT OF A BREACH OF CONTRACT, BREACH OF WARRANTY

OR TORT (INCLUDING STERIS'S OR CUSTOMER'S WILLFUL ACTS OR NEGLIGENCE OR STRICT

LIABILITY) SHALL STERIS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUEN-

TIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED TO,

LOSS OF REVENUE, PROFITS OR GOODWILL. HOWEVER, NOTHING CONTAINED IN THIS

AGREEMENT IS INTENDED TO RELIEVE EITHER STERIS OR CUSTOMER FROM CLAIMS,

LIABILITY, DAMAGES OR EXPENSES RESULTING FROM BODILY INJURY, INCLUDING DEATH,

OR FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS, THE NEGLIGENCE OF

OR THE STRICT LIABILITY OF THAT PARTY.

STERIS AGREES TO DEFEND, INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND

ALL CLAIMS, LIABILITY, DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING

DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR

PROPERTYDAMAGETOTHEEXTENTOFTHEWILLFULACTSOFTHENEGLIGENCEOFSTERIS

OR THE STRICT LIABILITY OF STERIS CAUSED BY THE ACTS OR OMISSIONS OF STERIS.

CUSTOMER AGREES TO DEFEND, INDEMNIFY AND HOLD STERIS HARMLESS FROM ANY AND

ALL CLAIMS, LIABILITY, DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING

DEATH, TO EMPLOYEES OF CUSTOMER AND STERIS AND TO THIRD PARTIES AND FROM

PROPERTY DAMAGE TO THE EXTENT OF THE WILLFUL ACTS OR THE NEGLIGENCE OF

CUSTOMER OR THE STRICT LIABILITY OF CUSTOMER CAUSED BY THE ACTS OR OMISSIONS

OF CUSTOMER.

WARNING - COPYING PROHIBITED

This manual is protected by Federal Copyright Law, which

provides for damages of up to $20,000, as well as

criminal fines and imprisonment, for unauthorized copying.

Introduction OperatorManual 122998-050

This manual contains important information on the proper use of this

washer. Refer to

Routine Maintenance, Section 6

for instructions in

routine care of this equipment. All personnel and department heads

are urged to carefully review and become familiar with the warnings,

cautionsandinstructionscontainedherein.Theseinstructionsshould

beretainedinaconvenientlyaccessibleareaforquickreference.This

washer is specifically designed only for the uses outlined in this

manual, otherwise, safety hazards may occur.

IMPORTANT

Alisting of thesafetyprecautionsto be observedwhen

operating this washer can be found in section 1. Do not operate the

washer until you have become familiar with this information.

The Basil®9500 Cage and Rack Washer is intended for use in the

sanitation of soiled, reusable animal care devices such as cages,

racks,debrispans,feederbottlesandothermiscellaneousitemsby

providing thorough cleaning, and optional drying.

Thiswasherisspecificallydesignedtoonlyprocessgoodsasoutlined

in this manual. If there is any doubt about a specific material or

product, contact the manufacturer of the product for recommended

washing technique.

STERISdoesnotintend,recommendnorrepresentinanywaythatthis

Basil 9500 Cage and Rack Washer be used for the sterilization of any

animal care or other device which has been contaminated with

pathogenic microorganisms.

Any alteration of the washer not authorized or performed by STERIS

Engineering Service which could affect its operation will void the

warranty, could adversely affect washing efficacy, could violate

national, State, and local regulations, and could jeopardize your

insurance coverage.

A thorough preventive maintenance program is essential to safe and

proper equipment operation. You are encouraged to contact your

STERIS representative concerning extended service maintenance

agreements to give your washer planned maintenance, assuring

equipment performance according to factory specifications.

A global network of skilled service specialists can provide periodic

inspections and adjustments to assure low-cost peak performance.

STERISrepresentativescanprovideinformationregardingtheAnnual

Maintenance Agreements.

STERIScarriesacompletelineofaccessoriesforuseinthisequipment.

A STERIS representative will gladly review these with you.

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Service Information

A WORD FROM STERIS CORPORATION

Indications For Use

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Advisory

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122998-050 OperatorManual Introduction

Sales: Direct Technical Assistance:

STERIS Corporation STERIS Engineering Services

5960, Heisley Road 2424 West, 23rd Street

Mentor, Ohio 44060 Erie, PA 16506

Tel.: 440 354 2600 Tel.: 814 452 3100

Fax: 440 639 8199 Fax: 814 870 8400

ManufacturingPlant: Authorized EU Representative:

STERIS Canada Corporation STERIS Limited

415, rue des Alleghanys STERIS House

Beauport (Québec) Jays Close

Canada G1C 4N4 Viables

Tel.: 418 664 1549 Basingstoke

Fax.: 418 664 0188 Hampshire

RG22 4AX

Tel.: 44 1256 840400

Fax: 44 1256 866502

STERIS HAS OFFICES WORLDWIDE

Benelux 32 2 523 24 88

Canada 800 661 3937

France 33 1 4488 2688

Germany 49 2233 6999 0

Hong Kong 852 2 563 3623

Italy 39 02 66 80 53 10

Japan 81 78 321 2271

Korea 82 2 554 1661

Latin America 305 442 82 02

Nordic 358 9 25851

Singapore 65 841 7677

Spain 3491 658 5920

Sweden 46 152 228 30

United Kingdom 44 1256 840400

Visit our web site at: www.steris.com

iii

Introduction OperatorManual 122998-050

TABLE OF CONTENTS

SECTION TITLE PAGE

1 LISTING OF WARNINGS, CAUTIONS

AND SYMBOLS ...................................................... 1-1

Symbols ................................................................................. 1-4

2 INSTALLATION VERIFICATION ............................. 2-1

Installation Checklist................................................... 2-1

Technical Specifications............................................. 2-2

Certification ................................................................ 2-3

Chemical Additives Specifications.............................. 2-4

3 COMPONENT IDENTIFICATION ............................. 3-1

POWER-OFF/STANDBY Switch................................ 3-2

Main Control Panel..................................................... 3-2

Display Screen ............................................... 3-2

Touch Pads .................................................... 3-3

Printer ........................................................................ 3-4

Printer Function Switch.................................. 3-4

Typical Printouts ............................................ 3-5

Remote Control Panel (Double Door Units)................ 3-8

Emergency Safety Features....................................... 3-9

Photoelectric Sensors ................................... 3-9

Emergency Exit Safety Doors ....................... 3-9

Emergency Stop Guard Rails........................ 3-9

Emergency Stop Pushbutton(s) .................... 3-9

Interior Light ................................................ 3-10

Safety Delay................................................ 3-10

4 OPERATING INSTRUCTIONS................................. 4-1

Before Operating Washer........................................... 4-1

Priming Procedure ..................................................... 4-2

Doors ......................................................................... 4-3

Door Operation ............................................. 4-3

Double Door Units with Interlock Feature...... 4-4

Opening Doors During a Power Failure ........ 4-4

Accessories................................................................ 4-5

How to Load Accessories Into Wash

Chamber ...................................................... 4-5

How to Load Central Spray Header

Manifold(option) .......................................... 4-7

How to Load Bottle Washing Cart (option) ... 4-7

122998-050 OperatorManual Introduction

Typical Cycle Operation............................... 4-9

To Begin Cycle Operation ............................ 4-9

Drain Cycle .............................................................. 4-12

Pause Cycle operation ............................................. 4-14

Abort Cycle operation............................................... 4-15

Acknowledge Alarm Condition.................................. 4-15

Shutdown ................................................................. 4-16

Manual Shutdown ..................................... 4-16

Automatic Shutdown ................................. 4-17

5 CYCLE AND CONTROL VALUE

PROGRAMMING ..................................................... 5-1

Cycle Description Chart..................................................... 5-2

Change Values Mode ........................................................ 5-3

Sequence of Display Screens ............................. 5-3

How to Modify a Cycle......................................... 5-3

Review Cycle Values ...................................................... 5-11

6 ROUTINE MAINTENANCE...................................... 6-1

Preventive Maintenance Schedule ................................... 6-1

Cleaning Procedures ........................................................ 6-4

Daily Cleaning ..................................................... 6-4

Weekly Cleaning ................................................. 6-6

Horizontal Spray Headers and Spray Jets.. ........ 6-7

Central Spray Header Manifold (Option) ............. 6-7

Rotary Spray Arms on Bottle Washing Cart

(Option)............................................................... 6-7

Strainers ............................................................. 6-7

Vertical Self Cleaning Filter ................................. 6-8

Descaler Cycle ................................................................. 6-8

Manual Descaler Cycle ....................................... 6-8

Automatic Descaler Cycle ................................. 6-12

Chemical Container Replacement .................................. 6-15

Injection Pumps Lubrication and Replacement ............... 6-16

Printer Paper Roll Replacement ..................................... 6-17

Thermal Paper Storage .................................................. 6-19

7 TROUBLESHOOTING ............................................. 7-1

TABLE OF CONTENTS (CONT'D)

SECTION TITLE PAGE

1-1

Listing of Warnings, Cautions and Symbols OperatorManual 122998-050

LISTING OF WARNINGS, CAUTIONS

AND SYMBOLS

The following is a listing of the safety warnings and cautions which must be observed when operating or

servicing this unit. WARNING indicates the potential for danger to personnel and CAUTION indicates the

potential for damage to equipment. These precautions are repeated in whole or in part, where applicable,

throughout the manual. Carefully read them before proceeding to use or service the unit.

WARNING – BURN HAZARD:

After pressing STOP/RESET touch pad, wait until water flow stops before opening doors. Hot water/

steam may be sprayed through door opening if doors are opened too soon.

Except for emergency, do not open door when cycle is in progress. In an emergency, first stop cycle

by pressing the EMERGENCY STOP PUSHBUTTON and wait for water flow to stop. Wear appropriate

personal protective equipment (PPE) whenever reaching into or entering wash chamber.

Except for emergency, do not open door when cycle is in progress. In an emergency, first stop cycle

by pressing the STOP/RESET touch pad and wait for water flow to stop. Wear appropriate personal

protective equipment (PPE) whenever reaching into or entering wash chamber.

Inner surfaces of washer are very hot after cycle completion. Operator should wear appropriate

personal protective equipment (PPE) and avoid all contact with inner walls when entering chamber

to unload washer.

WARNING – FALL HAZARD:

To prevent falls, keep floor dry. Promptly clean up any spills or drippage.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

Regularly scheduled preventive maintenance, in addition to the faithful performance of the minor

maintenance described within this manual, is required for safe and reliable operation of this

equipment. Contact STERIS Engineering Service to schedule preventive maintenance.

Only fully qualified service personnel should make repairs and adjustments to this equipment.

Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts

couldcausepersonalinjury,invalidatethewarranty,orresultincostlydamage.ContactyourSTERIS

sales or service representative regarding service options.

To open doors from inside wash chamber, press Emergency Safety Guard Rails. Washer operation

will automatically stop. Then, push firmly between door panels using shoulder and upper arm,

applying upper body force. Do not push between the two doors, but between the door panels.

To test or demonstrate Emergency Exit Safety Doors, first press Emergency Stop pushbutton

(locatedundercontrol) or EmergencySafety Guard Rails(insidewash chamber) toturnpower OFF.

If power is still on while adjusting or servicing doors, the photoelectric sensor will detect the

movement of the door panels and doors will open automatically.

Before servicing or cleaning exterior of unit, always press EMERGENCY STOP pushbutton to

de-energize unit.

Always wear appropriate personal protective equipment (PPE) when cleaning or removing debris

from bottom of the wash chamber and over the suction plate.

(See next page for additional Warnings and Cautions)

1-2

122998-050 OperatorManual Listing of Warnings, Cautions and Symbols

WARNING – PERSONAL INJURY HAZARD:

When doors are closing, a pinch point is created at the hinges. Keep fingers away from door hinges

in order to prevent pinching.

Never perform cleaning of wash chamber until full cycle has been completed. If cycle has not been

completed, contaminated debris or water may remain in the bottom of the wash chamber

Keep hands/fingers away from closing doors in order to prevent crushing between the two doors.

Ifdoorsarestillslightlyopen(lessthan2inches[5cm])whenpowerisrestoredafterapowerfailure,

controlwillapplypressuretocompleteclosing.Lockbuildingelectricalsupplydisconnectswitchin

OFF position and close unit air supply when opening doors after a power failure.

WARNING – ELECTRICAL SHOCK AND/OR BURN HAZARD:

Disconnectallutilitiestowasherbeforeservicing.Donotservicewasherunlessallutilitieshavebeen

properly locked out. Always follow local occupational health and safety regulations, as well as

electric and plumbing codes.

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD:

Wear appropriate personal protective equipment (PPE) when using a descaling product. Avoid

contactwitheyesorskin.Ifspilledorsplashed,flushwithwaterfor15minutes.Ifswallowed,DONOT

induce vomiting. Administer an alkali with plenty of water. Seek medical attention immediately.

Always use non-foaming chemical for effective cleaning and proper pump and water level control

operation. Follow manufacturer's recommendations for amount of chemical to be used.

Washerchemicals arecausticandcancauseadverseeffects toexposed tissues.Do notgetineyes,

on skin or attempt to ingest by mouth.

• Read and follow the precautions and instructions on the chemical label and in the Material Safety

Data Sheet (MSDS) prior to handling chemicals, refilling chemical containers or servicing the

chemical injection pumps and lines.

• Wear appropriate personal protective equipment (PPE) whenever handling chemicals or servicing

chemical injection pumps and lines.

CAUTION - POSSIBLE EQUIPMENT DAMAGE HAZARD:

Always use a silicone lubricant to lubricate squeeze tubes. Petroleum-based lubricants, such as

Vaseline®or grease, will cause squeeze tubes to melt.

When choosing a chemical, select one with a low chloride content. Chloride is harmful to stainless

steel and will deteriorate washer.

AlwayspositionCentralHeaderManifoldoverthemanifoldedcouplingsystembeforeoperatingunit.

Ifmanifold isnotpositioned correctly,damage mayresultand unitwill beunableto effectivelywash

load.

AlwayspositionBottleWashingCartovercentralwaterinletconnectorbeforeoperatingunit.IfBottle

Washing Cart is not positioned correctly, damage may result and unit will be unable to effectively

wash load.

(See next page for additional Warnings and Cautions)

1-3

Listing of Warnings, Cautions and Symbols OperatorManual 122998-050

Avoid product damage. Always select a cycle appropriate for the items being processed.

Use non-abrasive cleaners when cleaning unit. Follow directions on containers and rub in a back-

and-forthmotion, insamedirectionassurface grain. Abrasivecleaners willdamagestainlesssteel.

Cleanersrubbed inacircular motionorapplied witha wirebrushor steelwoolon doorand chamber

assemblies can be harmful to stainless steel. Do not use these cleaners on painted surfaces.

Keep away from doors to prevent load detection sensor from stopping doors from closing.

Alwaysleaveplentyofspacebetweenloadanddoors.Leaningloadagainstdoorswilldamagedoors

and also prevent them from opening or closing.

Remove all cellulose type bedding from cages and pans before processing. Cellulose bedding may

clog filters and piping.

1-4

122998-050 OperatorManual Listing of Warnings, Cautions and Symbols

Symbol Definition

Transfer of Heat, Hot Surface

Protective Earth (Ground)

Warning! Risk of Electrical Shock

Electrostatic Sensitive Device

Attention, Consult Manual for Further Instructions

Warning! Do not step here.

Fork Lift: Place forks of the fork lift here.

Safety Exit: Push here in case of an emergency.

Rotation: Direction of the rotating device.

Emergency Stop Guard Rails: Push to stop the washer

and de-energize control.

Load delimitation: Do not place load over these marks.

Factory adjustment: Do not adjust.

AAmperage Rating of the unit

VVoltage Rating of the unit

~Alternating Current

kW Power Rating of the unit

Hz Frequency of the unit

fPhase of the unit

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Definition of Symbols

Preset at Factory

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