Steris Basil 1000 Manual de usuario

OPERATOR MANUAL

Basil® 1000

Feeder Bottle Filler

(2004-03-04) P122994-772

Table of Contents Operator Manual 122994-772

A WORD FROM STERIS CORPORATION

This manual contains important information on proper use and maintenance

of the Basil®1000 Feeder Bottle Filler. All personnel involved in the use and

maintenance of this equipment must carefully review and comply with

the warnings, cautions, and instructions contained in this manual. These

instructions are important to protect the health and safety of personnel

operating this equipment and should be retained in a conveniently accessible

area for quick reference.

Complete instructions for uncrating and connecting utilities, as well as

equipment drawings, have been furnished. If missing, contact STERIS for

replacement copies, giving the unit serial and model numbers.

STERIS carries a complete line of accessories for use with this equipment. A

STERIS representative will gladly review these with you.

A listing of the

Safety Precautions

to be observed when operating and

servicing this equipment can be found in Section 1 of this manual. Do not

operate or service the equipment until you have become familiar with this

information.

Any alteration of this equipment not authorized or performed by STERIS which

could affect units operation will void the warranty, could violate federal, state

and local regulations, and could jeopardize your insurance coverage.

The Basil 1000 Feeder Bottle Filler is a manifold-type filler designed for filling

basket loads of feeder bottles used in the care of laboratory animals.

A thorough preventive maintenance program is essential to safe and proper

unit operation. This manual contains maintenance schedules and procedures

which should be followed for satisfactory equipment performance.

You are encouraged to contact STERIS concerning extended service main-

tenance agreements to give your unit planned maintenance, assuring equip-

ment performance according to factory specifications. A global network of

skilled service specialists can provide periodic inspections and adjustments

to assure low-cost peak performance. STERIS can provide information

regarding annual maintenance agreements.

See inside back cover for contact information.

Indications for Use

Service Information

Advisory

122994-772 Operator Manual Table of Contents

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iii

Table of Contents Operator Manual 122994-772

TABLE OF CONTENTS

Section Title Page

A WORD FROM STERIS CORPORATION ................................................... i

1 LISTING OF SAFETY PRECAUTIONS AND SYMBOLS ..................... 1-1

2 UNCRATING/INSTALLATION INSTRUCTIONS ................................. 2-1

2.1 Uncrating Instructions ............................................................................................. 2-1

2.1.1 Open Crate ....................................................................................................... 2-1

2.1.2 Move Unit and Remove Skid ............................................................................ 2-1

2.1.3 Prepare Unit for Installation............................................................................... 2-1

2.2 Installation Instructions ............................................................................................ 2-3

2.2.1 Before Installing Equipment .............................................................................. 2-3

2.2.2 Technical Specifications ................................................................................... 2-3

2.2.3 Install Anchorage System ................................................................................. 2-4

2.2.4 Connect Utilities ................................................................................................ 2-4

2.2.5 Cleanup ............................................................................................................ 2-4

2.3 Installation Checklist ................................................................................................ 2-5

3 COMPONENT IDENTIFICATION ....................................................... 3-1

3.1 Component Identification ........................................................................................ 3-1

3.2 Controls ................................................................................................................... 3-1

3.3 Accessories ............................................................................................................. 3-2

3.3.1 Filler Header ..................................................................................................... 3-2

3.3.2 Bottle Baskets................................................................................................... 3-3

4 OPERATING INSTRUCTIONS ........................................................... 4-1

4.1 Before Operating Equipment ....................................................................................... 4-1

4.2 Filling the Bottles.......................................................................................................... 4-1

5 ROUTINE MAINTENANCE ................................................................ 5-1

5.1 General ........................................................................................................................ 5-1

5.2 Daily Cleaning.............................................................................................................. 5-2

5.3 Weekly Cleaning .......................................................................................................... 5-2

6 TROUBLESHOOTING ....................................................................... 6-1

7 REPLACEMENT PARTS AND PRODUCTS ........................................ 7-1

122994-772 Operator Manual Table of Contents

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1-1

Listing of Safety Precautions and Symbols OperatorManual 122994-772

The following list of

Safety Precautions

must be observed when operating and servicing this equipment. WARNINGS

indicate the potential for danger to personnel, and CAUTIONS indicate the potential for damage to equipment. These

Safety Precautions

are repeated, where applicable, throughout the manual.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly

or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly

damage.

Regularly scheduled preventive maintenance, in addition to the faithful performance of the minor maintenance

described within this manual, is required for safe and reliable operation of this equipment. Contact STERIS to

schedule preventive maintenance.

When moving the unit, use a forklift.

WARNING – ELECTRIC SHOCK AND/OR BURN HAZARD:

Disconnect all utilities to equipment before servicing. Do not service the equipment unless all utilities have been

properly locked out. Always follow electrical safety-related work practice standards.

Disconnect main power switch before opening cover and working on electrical components.

For continued protection against fire hazard replace only with same type and rating of fuse.

WARNING – CHEMICAL BURN EYE AND/OR INJURY HAZARD:

Liquid descaler is corrosive and can cause adverse effects to exposed tissues. Do not get in eyes, on skin, or

attempt to swallow. Avoid breathing of mists. Read and follow the precautions and instructions on the Descaler

label and in the Material Safety Data Sheet (MSDS) prior to use.

Wear gloves and eye protection when using a descaling product. Avoid contact with eyes or skin. If spilled or

splashed, flush with plenty of water for 15 minutes. If swallowed, do NOT induce vomiting. Administer an alkali

with plenty of water. Seek medical attention immediately.

WARNING – LACERATION HAZARD:

When removing bolts, wear gloves to protect your hands.

WARNING – HEALTH HAZARD:

Vapors from solvent can be harmful. Use with adequate ventilation. Follow directions on the container.

WARNING – SLIPPING HAZARD:

To prevent slips, keep floors dry. Promptly clean up any spills or condensation.

LISTING OF SAFETY PRECAUTIONS AND

SYMBOLS 1

(See next page for cautions)

1-2

122994-772 OperatorManual Listing of Safety Precautions and Symbols

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

Use non-abrasive cleaners when cleaning unit. Follow directions on containers and rub in a back and-forth motion

(in same direction as surface grain). Abrasive cleaners will damage stainless steel. Cleaners rubbed in a circular

motion or applied with a wire brush or steel wool can be harmful to stainless steel. When using Pry Cream, rub

in a back-and-forth motion (in same direction as surface grain). Do not rub with a rotary or circular motion.

When removing adhesives from stainless steel, use a slovent specially formulated for that purpose. Rub in a back-

and-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied with a wire

brush or steel wool on assembies can be harmful to stainless steel. Do not use solvents on painted surfaces.

Symbols Symbols on the Unit:

Symbol Definition

Warning. Refer to Manual for Further

Information.

Symbols on the Crate:

TIP'N TELL Indicator.

"If TIP'N TELL arrow point is blue, this package has

been on its side or tipped over in transit. Make note on

bill of ladding and check for damage. Any claims for

tipping will be based on this notation."

This Side Up.

Do Not Stack.

Fragile.

Keep Dry.

Information on the Nameplate:

MOD. Model of the Unit.

SER. Serial Number of the Unit.

kV Power Rating of the Unit.

VVolt, Number of the Phase (Three or One [blank])

Alternating Current.

AAmperage Rating of the Unit.

PH/Hz Hertz – Frequency of the Unit.

2-1

Uncrating/Installation Instructions Operator Manual 122994-772

UNCRATING/INSTALLATION INSTRUCTIONS

A room layout, floor plan, and equipment drawing, showing all utility and space

requirements, were shipped with the unit. The clearance space, specified on

the floor plan, is necessary for proper installation, operation, and maintenance

of the unit. If any of these documents are missing or misplaced, contact

STERIS, giving the unit serial number and model numbers. Replacement

copies will be sent to you promptly.

NOTE: When uncrating unit, note the following:

1) Uncrate on a level floor, as close to installing site as possible.

2) Crate dimensions are: 51 x 32 x 68" (1295 x 812 x 1727 mm).

3) Crate maximum weight is 300 lb (136 kg). Use a forklift to move crates.

1. Verify Tip’N Tell indicator located outside crate (see Figure 2-1). Tip

indicator contains a blue compound at the bottom of the indicator. If unit has

been tipped, residue from the blue compound will be found higher up in the

indicator. If unit has been tipped, notify STERIS and arrange to have a

service technician review the equipment and determine if unit was dam-

aged.

2. Assure crate is positioned so it can be opened from the top. Provide a clear

work area on all sides.

3. Carefully cut and remove bands from crate. Discard bands before continu-

ing.

4. Using a nail puller, remove and discard top wooden panel.

5. Remove and discard side wooden panels.

6. Remove and discard polystyrene wrap from around unit.

1. With the unit still mounted on the skid, position forklift under unit frame and

move unit to installation site.

2. Unscrew and discard lag bolts holding anchorage brackets to skid.

3. Pull out and discard base.

1. Remove all tape and/or foam packing from Bottle Filler.

2. Remove tape securing drain cap to sump.

3. Slide Filler Header Manifold (accessory) into connection.

2.1 Uncrating

Instructions

WARNING – LACERATION

HAZARD: When removing

bolts, wear gloves to pro-

tect your hands.

2.1.1 Open Crate

2.1.2 Move Unit and

Remove Skid

WARNING – PERSONAL

INJURY AND/OR EQUIP-

MENT DAMAGE HAZARD:

When moving the unit, use

a forklift.

2.1.3 Prepare Unit for

Installation

2-2

122994-772 Operator Manual Uncrating/Installation Instructions

Figure 2-1. Crate

Tip Indicator

Skid

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