Steris Basil 3600 Manual de usuario

UNCRATING/INSTALLATION INSTRUCTIONS

Basil®3600 Bedding Dispenser

(2009-03-31) P122997-217

Introduction Uncrating/Installation Instructions 122997-217

Follow each step of the UNCRATING/INSTALLATION INSTRUCTIONS in the

order presented. Open the carton carefully to avoid damage to the

equipment inside. If you find any indication of damage to the equip-

ment, no matter how slight, show it to your supervisor.

To properly install this Basil®3600 Bedding Dispenser, you need the

equipment drawing (previously furnished) showing all utility service

and space requirements. If the equipment drawing cannot be

located, contact STERIS for a replacement copy, providing the serial

and model numbers of the bedding dispenser.

Once installed, equipment operation should be tested by a qualified

service technician prior to use.

If STERIS supervision is desired for installing and starting up this

equipment, contact STERIS for pricing and availability of this service

in your region.

Advisory IMPORTANT: A listing of the Safety Precautions to be observed

when uncrating/installing and testing this bedding dispenser can be

found in SECTION 1 of this manual. Do not begin uncrating/installing

the equipment until you have become familiar with this information.

Any alteration of this equipment not authorized or performed by

STERIS will void the warranty. Alteration of equipment which could

adversely affect its operation and efficacy and may violate national,

state and local laws or regulations.

IMPORTANT: Refer to local occupational health and safety regula-

tions, as well as electric and plumbing codes, for any special require-

ments that may pertain to installation of this bedding dispenser.

Indications For Use The Basil 3600 Bedding Dispenser is an automatic, conveyorized

unit designed to dispense bedding into animal cages as they pass

through the unit. The bedding dispenser is capable of handling most

solid bedding used in the care of laboratory animals.

A WORD FROM STERIS CORPORATION

122997-217 Uncrating/Installation Instructions Introduction

Service Information A thorough preventive maintenance program is essential to help

ensure safe and proper equipment operation. Customers are

encouraged to contact STERIS concerning our comprehensive

annual maintenance program. Under the terms of the program, pre-

ventive maintenance, adjustments and replacement of worn parts

are performed on a scheduled basis to help ensure equipment per-

formance at peak capability and to help avoid untimely or costly

interruptions.

STERIS maintains a global staff of well-equipped, qualified service

technicians to provide this service, as well as expert repair services.

Please contact STERIS for details.

STERIS carries a complete line of accessories for use in this equip-

ment. A STERIS representative will gladly review these with you.

Manufactured by:

Corporation STERIS Canada

490, boulevard Armand-Paris

Québec, Qc,

G1C 8A3

CANADA

The base language of this document is

ENGLISH. Any translation must be made

from the base language document.

STERIS Limited

STERIS House

Jays Close

Viables

Basingstoke

Hampshire

RG22 4AX

United Kingdom

Sales and Service:

STERIS Corporation

5960 Heisley Road

Mentor, Ohio 44060

440-354-2600 • 800-444-9009

www.steris.com

iii

Table of Contents Uncrating/Installation Instructions 122997-217

A WORD FROM STERIS CORPORATION ................................................................ I

Advisory ........................................................................................................................................................... i

Indications For Use .......................................................................................................................................... i

Service Information ..........................................................................................................................................ii

1 SAFETY PRECAUTIONS .....................................................................................1-1

2 UNCRATING INSTRUCTIONS .............................................................................2-1

2.1 Open Crates .......................................................................................................................................... 2-1

2.2 Move Sections and Remove Skids ........................................................................................................ 2-2

2.3 Prepare Bedding Dispenser For Installation ......................................................................................... 2-3

3 INSTALLATION INSTRUCTIONS ........................................................................3-1

3.1 Before Installing Bedding Dispenser ..................................................................................................... 3-1

3.2 Technical Specifications ........................................................................................................................ 3-2

3.2.1 Voltage, Amperage and Power Consumption ................................................................................ 3-2

3.2.2 Permissible Environmental Conditions ........................................................................................... 3-2

3.2.3 Seismic Anchorage System ........................................................................................................... 3-2

3.3 Installing Conveyor ................................................................................................................................ 3-3

3.4 Installing Dust Collection System .......................................................................................................... 3-4

3.5 Connect Utilities ..................................................................................................................................... 3-5

3.6 Cleanup ................................................................................................................................................. 3-6

4 INSTALLATION CHECKLIST ...............................................................................4-1

5 OPERATIONAL TEST ..........................................................................................5-1

5.1 Start-Up Test Procedures ...................................................................................................................... 5-1

5.2 Transfer Plates For Different Bedding Types ........................................................................................ 5-3

5.2.1 Curved Transfer Plate With Bedding Fall Guide ............................................................................5-4

5.2.2 Flat Transfer Plate ........................................................................................................................... 5-6

TABLE OF CONTENTS

Section

Number Description Page

List of Illustrations Uncrating/Installation Instructions 122997-217

Section 2: Uncrating Instructions

2-1 Crates .............................................................................................................................................. 2-2

Section 3: Installation Instructions

3-1 Disconnect Switch For Electrical Supply ........................................................................................ 3-1

3-2 Installing Conveyor .......................................................................................................................... 3-3

3-3 Dust Collection System ................................................................................................................... 3-4

3-4 Conveyor Motor Wiring .................................................................................................................... 3-5

Section 5: Operational Test

5-1 Adjust Cage Size For Flip-Over Rotation ........................................................................................ 5-2

5-2 Bedding Types and Transfer Plates ................................................................................................ 5-3

5-3 Installing Curved Transfer Plate and Bedding Fall Guide ............................................................... 5-5

5-4 Installing Flat Transfer Plate ............................................................................................................ 5-6

LIST OF ILLUSTRATIONS

Figure Description Page

1-1

Safety Precautions Uncrating/Installation Instructions 122997-217

The following Safety Precautions must be observed when uncrating/installing, operating or servicing this Basil®

3600 Bedding Dispenser. WARNING indicates the potential for personal injury and CAUTION indicates the

potential for damage to equipment. For emphasis, certain Safety Precautions are repeated throughout the manual.

It is important to review ALL Safety Precautions before operating or servicing the bedding dispenser.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

WARNING – ELECTRIC SHOCK AND/OR BURN HAZARD:

WARNING – LACERATION AND/OR EYE INJURY HAZARD:

WARNING – LACERATION HAZARD:

WARNING – HEALTH HAZARD:

Fans and motors have rotating parts and pinch points. When operating a unit equipped with dust collec-

tion system, ensure exhaust guard, elbow and dust bag are securely in place.

Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service

personnel. Non-routine maintenance performed by unqualified personnel or installation of unauthorized

parts could cause personal injury, result in improper equipment performance, void the warranty or result

in costly damage. Contact STERIS regarding service options.

When moving the unit, use a forklift.

Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have

been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice

standards.

Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any star

washer which may have been removed during installation or servicing.

When removing bands, wear appropriate Personal Protective Equipment (PPE) and always use a tool

specifically designed to cut bands. Bands used to secure this carton can cause personal injury when

cut and tension is released.

When removing bolts, wear gloves to protect your hands.

Vapors from solvents can be harmful. Use with adequate ventilation. Follow directions on the container.

SAFETY PRECAUTIONS

1-2

122997-217 Uncrating/Installation Instructions Safety Precautions

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

IMPORTANT: Refer to the local occupational health and safety regulations, as well as electric and plumbing

codes, for any special requirements that may pertain to installation of this unit.

After utilities are connected to equipment, slowly remove the protective adhesive paper from the exte-

rior cabinet panels to reduce the level of static discharge.

Ensure a cooling fan is attached to rear motor shaft. Verify fan blades are positioned to send airflow to

motor. Motor will overheat without a cooling fan.

Once electrical power is connected, verify each motor for correct rotation. Incorrect motor rotation may

result in equipment damage and improper equipment operation.

When removing adhesives from stainless steel, use a solvent specially formulated for that purpose. Rub

in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or

applied with a wire brush or steel wool on bedding dispenser assemblies can be harmful to stainless

steel. Do not use solvents on painted surfaces.

1-3

Safety Precautions Uncrating/Installation Instructions 122997-217

The table below contains symbols which may be on the crate of your Basil 3600 Bedding Dispenser:

The table below contains symbols which may be on your Basil 3600 Bedding Dispenser components:

Table 1-1. Definition of Symbols

Symbol Definition

Maximum Shipping and Storing Temperature.

Maximum Humidity Level.

This Way Up.

Do Not Stack.

Fragile.

Keep Dry.

Table 1-2. Definition of Symbols

Symbol Definition

Protective Earth (Ground).

Warning! Risk of Electrical Shock.

Warning. Refer to Manual For Further Information.

Rotation Direction.

1-4

122997-217 Uncrating/Installation Instructions Safety Precautions

The table below contains symbols which may be on the identification nameplate of your Basil 3600 Bedding

Dispenser:

Table 1-3. Definition of Symbols

Symbol Definition

MOD. Model Number of Bedding Dispenser.

SER. Serial Number of Bedding Dispenser.

kW Power Rating of Bedding Dispenser.

VVoltage Rating of Bedding Dispenser.

AAmperage Rating of Bedding Dispenser.

PH/Hz Phase of Bedding Dispenser/Hertz – Frequency of Bedding Dispenser.

WIRE X + PE Number of Wires [X] in the Electrical Cable and Protective Ground Wire.

2-1

Uncrating Instructions Uncrating/Installation Instructions 122997-217

2.1 Open Crates NOTE: Before opening any crates, note the following:

1) Unit weighs approximately 1,800 lb (816 kg). Use a forklift to move

the unit.

2) Uncrate on level floor as close to installation site as possible.

3) Verify each crate for identification sticker indicating crate number

(see Figure 2-1).

1. Ensure crates are positoned so they open from top. Provide a

clear work area on all sides.

•Crate 1 contains conveyor base and pans for dust collection

system.

•Crate 2 contains load/unload conveyor.

2. Carefully cut and remove bands from Crate 1. Discard bands

before continuing.

3. Using a nail puller, remove and discard top wooden panel.

4. Using a nail puller, remove and discard side wooden panels.

5. Using a nail puller, remove and discard wooden frame from con-

veyors.

6. Remove and discard polystyrene wrap from around unit.

7. Take out two «V» shaped pans from crate and put safely aside.

8. Repeat Steps 1 to 7 for Crate 2.

IMPORTANT: A listing of the Safety Precautions to be observed when uncrating/installing and testing this

bedding dispenser can be found in SECTION 1 of this manual. Do not begin uncrating/installing the

equipment until you have become familiar with this information.

WARNING – PERSONAL INJURY

AND/OR EQUIPMENT DAMAGE

HAZARD: When moving the

unit, use a forklift.

WARNING – LACERATION AND/

OR EYE INJURY HAZARD:

When removing bands, wear

appropriate Personal Protec-

tive Equipment (PPE) and

always use a tool specifically

designed to cut bands. Bands

used to secure this carton can

cause personal injury when cut

and tension is released.

UNCRATING INSTRUCTIONS

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