Steri-Cult 3307 Series Instrucciones de funcionamiento
Steri-Cult
Model 3307 and 3310 Series CO2 Incubator
Controlled RH with Sterilization Cycle
Operating and Maintenance Manual 7023307 Rev. 15
Thermo Scientific
MANUAL NUMBER 7023307
15 28727 6/18/12 Clarified nebulizer flush instructions - pg 7-4 & 7-5 ccs
14 28408 5/18/12 Chg’d 95% non-condensing in Specifications to 90% ccs
13 27891 10/27/11 Clarified Water Empty alarm language on pg 5-3 ccs
12 27292/IN-4073 9/28/11 400119 to 400201 switcher kit - pg 11-1 ccs
11 27162/IN-4071 3/24/11 Added pilasters and shelf channels to Parts Listccs
-- -- 11/24/10 Corrected typo in chart above: 3308/3310, medium/large ccs
10 25128/IN-3882 4/7/10 Missed correction from water bottle change (pgs 1-10, 7-3 & 7-4) ccs
9 25480/SI-10033 11/4/09 Common shelf channel (pg 1-7 & 1-8 artwork and 11-1 parts list) ccs
8 25128/IN-3882 9/21/09 Updated water bottle to current production (0.5 gal) ccs
7 25387/SI-10033 4/2/09 Removed soft-stops from page 1-8 ccs
Preface
7023307 Steri-Cult i
Model Size Voltage
3307 Medium 115
3308 Medium 230
3310 Large 115
3311 Large 230
Thermo Scientificii 7023307 Steri-Cult
Preface
Contains Parts and Assemblies
Susceptible to Damage by
Electrostatic Discharge (ESD)
CAUTION
Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual
may result in damage to the unit, injury to operating personnel, and poor equipment performance. s
Caution All internal adjustments and maintenance must be performed by qualified service personnel. s
Caution If the incubator is not used in the manner specified in this operating manual, the protection provided
by the equipment design may be impaired. s
Material in this manual is for information purposes only. The contents and the product it describes are subject
to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this
manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related
to the use of this manual.
©2007 Thermo Fisher Scientific Inc. All rights reserved.
Thermo Scientific 7023307 Steri-Cult iii
Preface
Important operating and/or maintenance instructions. Read the accompanying text carefully.
Potential electrical hazards. Only qualified persons should perform procedures associated with this
symbol.
Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.
Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be
damaged by elevated temperatures.
Marking of electrical and electronic equipment, which applies to electrical and electronic equipment
falling under the irective 2002/96/EC (WEEE) and the equipment that has been put on the market
after 13 August 2005.
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) irective 2002/96/EC. It is marked with the WEEE symbol. Thermo Fisher
Scientific has contracted with one or more recycling/disposal companies in each EU Member State
European Country, and this product should be disposed of or recycled through them. Further
information on Thermo’s compliance with this directive, the recyclers in your country and
information on Thermo Scientific products will be available at www.thermofisher.com.
4Always use the proper protective equipment (clothing, gloves, goggles, etc.)
4Always dissipate extreme cold or heat and wear protective clothing.
4Always follow good hygiene practices.
4Each individual is responsible for his or her own safety.
Thermo Scientificiv 7023307 Steri-Cult
Preface
Do You Need Information or Assistance on
Thermo Scientific Products?
If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:
1-740-373-4763 Direct
1-800-438-4851 Toll Free, U.S. and Canada
1-877-213-8051 FAX
http://www.thermoscientific.com Internet Worldwide Web Home Page
service.led.marietta@thermofisher.com Tech Support Email Address
Certified Service Web Page
Thermo Fisher Scientific
401 Millcreek Road, Box 649
Marietta, OH 45750
Our staff can provide information on pricing and give you quotations. We can
take your order and provide delivery information on major equipment items or make
arrangements to have your local sales representative contact you. Our products are listed on the
Internet and we can be contacted through our Internet home page.
Our staff can supply technical information about proper setup, operation or
troubleshooting of your equipment. We can fill your needs for spare or replacement parts or
provide you with on-site service. We can also provide you with a quotation on our Extended
Warranty for your Thermo Scientific products.
Whatever Thermo Scientific products you need or use, we will be happy to discuss your
applications. If you are experiencing technical problems, working together, we will help you
locate the problem and, chances are, correct it yourself...over the telephone without a service
call.
When more extensive service is necessary, we will assist you with direct factory trained
technicians or a qualified service organization for on-the-spot repair. If your service need is
covered by the warranty, we will arrange for the unit to be repaired at our expense and to your
satisfaction.
Regardless of your needs, our professional telephone technicians are available to assist you
Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Time. Please contact us by
telephone or fax. If you wish to write, our mailing address is:
International customers, please contact your local Thermo Scientific distributor.
Sales Support
Service Support
www.unitylabservices.com
Thermo Scientific 7023307 Steri-Cult v
Preface
Warranty Notes
Information You Should Know Before Requesting Warranty Service
•Locate the model and serial numbers. A serial tag is located on the unit itself.
• For equipment service or maintenance, or with technical or special application inquiries, contact Technical
Services at 1-800-438-4851 or 1-740-373-4763 (USA and Canada). Outside the USA, contact your local
distributor.
Repairs NOT Covered Under Warranty
• Calibration of control parameters. Nominal calibrations are performed at the factory; typically ±1°C for
temperature, ±1% for gases, and ±5% for humidity. Our service personnel can provide precise calibrations as
a billable service at your location. Calibration after a warranty repair is covered under the warranty.
• Damage resulting from use of improper quality water, chemicals or cleaning agents detrimental to
equipment materials.
• Service calls for improper installation or operating instructions. Corrections to any of the following
are billable services:
1) electrical service connection
2) tubing connections
3) gas regulators
4) gas tanks
5) unit leveling
6) room ventilation
7) adverse ambient temperature fluctuations
8) any repair external to the unit
• Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, or improper
installation.
• Repairs to parts or systems resulting from unauthorized unit modifications.
• Any labor costs other than that specified during the parts and labor warranty period, which may
include additional warranty on CO2sensors, blower motors, water jackets, etc.
7023307 Steri-Cult viThermo Scientific
Table of Contents
Installation and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Inventory Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Control Panels Keys, isplays & Indicators . . . . . . . . . . . . . . . . . . . .1-2
Operation of the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
isplays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Installing the Incubator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Stacking the Incubators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Preliminary Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Installing the Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Installing the Access Port Filter Assembly . . . . . . . . . . . . . . . . . . . .1-8
Installing the HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Leveling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Connecting the Unit to Electrical Power . . . . . . . . . . . . . . . . . . . .1-10
Filling the Humidity Water Bottle . . . . . . . . . . . . . . . . . . . . . . . .1-10
Connecting the CO2Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Humidity and Loading the Chamber . . . . . . . . . . . . . . . . . . . . . .1-12
Incubator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Setting the Temperature Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Setting the Overtemp Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Setting the CO2Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Setting the Relative Humidity (RH) Setpoint . . . . . . . . . . . . . . . . . .2-3
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Calibrating the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Calibrating the Infrared CO2System . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Calibrating Relative Humidity (RH) . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Section 1
Section 2
Section 3
vii 7023307 Steri-Cult Thermo Scientific
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Turning the Audible Alarm ON/OFF . . . . . . . . . . . . . . . . . . . . . . . .4-1
New HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Setting the REPLACE HEPA Filter Reminder . . . . . . . . . . . . . . . . . .4-2
Setting an Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Setting a Low Temp Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Enabling Temp Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . .4-3
Setting a Low CO2Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Setting a High CO2Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Enabling CO2Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . . .4-5
Setting a Low RH Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Setting a High RH Alarm Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Enabling RH Alarms to Trip Contacts . . . . . . . . . . . . . . . . . . . . . . . .4-6
Selecting a Primary Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
isabling the Gas Guard System . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Setting a RS485 Communications Address . . . . . . . . . . . . . . . . . . . .4-8
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Temp Controller Failure TEMP CNTRL ERROR . . . . . . . . . . . . . .5-2
RH System Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Sensor Fault Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Gas Guard Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Water Level Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
oor Open Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Routine aintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Cleaning the Incubator Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Cleaning the Humidity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Cleaning the Cabinet Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Flushing the Humidity System . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
HEPA Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-
Sterilization Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Table of Contents
Section 4
Section 5
Section 6
Section 8
Section 7
Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Remote Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
RS485 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
Connecting the Analog Output Boards . . . . . . . . . . . . . . . . . . . . . . .9-3
CO2Gas Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
Operation of the CO2Gas Guard . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
e-activating the Gas Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
Connecting the CO2Gas Supplies . . . . . . . . . . . . . . . . . . . . . . . . .9-5
ataloggger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Replacing the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-3
Replacing the CO2and RH Air Filters . . . . . . . . . . . . . . . . . . . . . . .11-3
Exploded Parts rawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5
Wiring iagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-8
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-10
7023307 Steri-Cult viiiThermo Scientific
Table of Contents
Section 9
Section 10
Section 11
Este manual sirve para los siguientes modelos
1
Tabla de contenidos
