Stephill SSD10000S Manual de usuario
Issue 4
SSD10000S –SSD10000S/3PH
+44 (0) 1933 677911 www.stephill-generators.co.uk
Handbook
&
Operation Manual
10.0kVA 3000rpm Generators
SSD10000S - SSD10000S/3PH
3 Introduction
12 Operating Instructions
12 Pre-starts Checks
3 Warranty Statement 12 Check Battery Isolator Key & Location
13 Check Oil Level - How to
3 Amendments 13 Adding Engine Oil
14 Check Coolant Level
4 Identification 14 Check Fuel Level
14 Control Panel Checks
5 Specification
5 AC Output Protection - SSD10000S 15 Starting the Generator - Quick Start
5 AC Output Protection - SSD10000S/3Ph
5 AC Output Earthing Method 15 Manual Start
5 Running Hours 15 Applying Load
6 Engine
6 AC Alternator
6 Dimensions & Weights 15 Emergency Stop
15 Remote Start/Stop - 2-wire
7 Control Panel Identification
7 SSD10000S
7 SSD10000S/3Ph
16 DSE 3110 Control Module - Overview
8 Generator Safety 16 DSE 3110 Operation
8 Warning Signage 17 Starting Sequence
9 Personal Safety 17 Timer Icon
9 Auxiliary Power 17 Engine Running
9 Operating Environment 17 Viewing the Instruments
9 Temperature Range 17 AUTO MODE - Start/Stop Operation
10 Reference Relative Humidity 18 Waiting in AUTO MODE
10 Reference Barometric Pressure
10 Flammable Environment
18 Fault Finding
10 Saline Environment 18 Monitoring Systems
18 Before Fault Finding
10 Safety Considerations 18 Fault Finding - DSE 3110
10 General 22 Fault Finding - General
10 Fuel 23 Battery Charge Fault Finding Guide
10 Lubricating Oil
10 Safe Lifting
11 Earth Connections
11 Fumes
11 Noise
11 Battery Acid
11 Fire
11 Hot Parts
16 2-wire remote and ATS Auto
Start/Stop Connection Location
Contents
15 Stopping the Generator - Manual
Stop
Guide
SSD10000S - SSD10000S/3PH
25 Service and Maintenance
25 Pre-service
25 Engine Service
25 Alternator Service
26 Trolley Kit
26 Wheels
26 Maintenace
26 Road Tow Trailer
26 Trailer Information
27 Safety Precautions
27 Wheels
27 Number Plate
27 Hitch Type
27 Pre-towing/Hitch Up
27 Hitching Method
28 Spares
28 Kubota Consumable Service Spares
28 Control Panel - AC Components - SSD10000S
29 Control Panel - AC Components - SSD10000S/3Ph
29 Control Panel - DC Components
29 General Spares
29 Engine Accessories Spares
30 Exhaust System Spares
30 Trolley Kit Spares
31 Exploded View
Canopy Parts
Wiring Diagrams
SSD10000S - SSD10000S/3PH 3
© Stephill Generators Ltd.
All rights reserved.
Operation with incorrect fuel, lubricating oil or coolant.
Improper repair or use of parts not supplied or approved by Stephill Generators Ltd.
Lack of, or incorrect maintenance.
Issue Date By
Introduction
Warranty Statement
Amendments
This document has been produced for the owner/user of a Stephill generator. Inside this manual you will find
important safety, operating, maintenance and fault finding information.
The information contained within this manual is based upon the current data available before print. Due to
constant improvements on our products some information contained within this manual may change without
warning. Therefore Stephill Generators Ltd reserve the right to alter specifications as and when situations
demand without warning or obligation.
No part of this material may be reproduced in any form by any means without the written permission of
Stephill Generators Ltd.
All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch.
During the warranty period, should the plant fail due to faulty design, materials or workmanship by Stephill
Generators Ltd or it’s sub-contractors, we undertake to rectify the fault. Stephill Generators Ltd will accept no
responsibility whatsoever for equipment that has failed due to;
Fair wear and tear, misuse, negligence, accidental damage, improper storage and incorrect starting / warm-
up / run-in or shutdown.
No warranty claim will be considered by Stephill Generators Ltd unless any defective parts are available for
inspection by us, or our nominees, to determine the reason or cause of failure, and Stephill Generators Ltd is
given the option of repair or replacement.
Stephill Generators Ltd are not responsible for incidental or consequential damages, downtime, or other
costs due to warrantable failure, and unauthorised alterations made to any product supplied by Stephill
Generators Ltd.
Amendment
SSD10000S - SSD10000S/3PH 4
Fig.1
1Generator model type
2Rated power, kVA & kW
3Unique serial number
5AC voltage output(s)
6Relevant maximum Amp ratings
7Rated output frequency
8Number of phases
9Power factor
10 Total fuel tank capacity
11 Generator performance class
12 MGW - Mass Gross Weight(s)
Each Stephill generator will have a Serial/Data plate fitted to the set. In most cases this can be found on the
canopy roof of a SSD10000S. Below is an example of the Serial/Data plate.
Identification
Item No.
Description
4
CE mark indicates the generator meets the directives listed on the Declaration of
Conformity
7
9
1
5
2
3
4
6
8
10
11
12
SSD10000S - SSD10000S/3PH 5
Main alternator 115/230V AC outputs protected by double pole MCB.
115V - Floating Earth - Thermal reset button overload protection for each socket.
Main outputs 400V/230V protected by an RCBO.
Note
MCB = Miniature Circuit Breaker (overcurrent)
RCD = Residual Current Device
RCBO = Residual Current Device with Overcurrent Protection
All are suitably rated for the generator model type.
400V 3Ph - Neutral (star point) bonded to earth.
230V 1Ph - Neutral bonded to earth.
115V 1Ph - Floating earth.
50% Load
75% Load
100% Load
10.0
10.0
AC Output & Protection - SSD10000S/3PH
(COP) Continuous Power: Applicable for supplying power to electrical load for unlimited hours in accordance
with ISO 8528-1 under the agreed operating conditions with the maintenance intervals and procedures being
carried out as prescribed by the manufacturers.
Specification
kVA (COP)
Fuel Tank Capacity
Model Type
SSD10000S
SSD10000S/3PH
kW (COP)
Frequency
AC Output Earthing Method
Running Hours
13 hours @ 2.8 L/h
10 hours @ 3.7 L/h
25% Load
Voltage
Phase
LWA
dBA @ 7M
67
1 Ph
3 Ph
92
67
92
115 / 230V AC
400V AC
8.0
50.0 Hz
8.0
50.0 Hz
37 Litres
41 hours @ 0.9 L/h
20 hours @ 1.8 L/h
AC Output & Protection - SSD10000S
230V - Neutral bonded to Earth - RCD protection & thermal reset button overload protection for
each socket.
SSD10000S - SSD10000S/3PH 6
Type
Emissions Certification
Cylinders
Cooling
Displacement
Rpm
Type
Skid Mounted
Weight - Dry
Weight - Wet
Trolley Mounted
Weight - Dry
Weight - Wet
Road Trailer Mounted
Weight - Dry
Weight - Wet
Length 2360mm Width 1300mm Height 1220mm
399 KG
330 KG
301 KG
388 KG
386 KG
AC Alternator
Length 1750mm Width 900mm Height 1080mm
357 KG
355 KG
Water Cooled
Engine
Net Engine Power
Kubota D722-E4B
SSD10000S/3PH
3
EU Stage V
Net Intermittent
719cc
3000
SSD10000S
SSD10000S/3PH
299 KG
Dimensions & Weights
430 KG
428 KG
397 KG
Continuous 10.3kWm
Length 1285mm Width 655mm Height 900mm
NSM Z100 LB
SSD10000S
NSM C112 SB
332 KG
SSD10000S - SSD10000S/3PH 7
Fig.2
1AC Voltage Switch
2Emergency Stop
3Fuel Gauge
4Main MCB & 230V RCD
5115V Socket Outlets (Yellow)
6Socket Outlet Reset Button(s)
7230v Socket Outlets (Blue)
8Earth Stud
9Fuel Pump Prime Button
10 DSE 3110 Reset Buttons
11 DSE 3110 Control Module
1400V Socket Outlet (Red)
2230V Socket Outlet (Blue)
3Emergency Stop
4Fuel Pump Prime Button
5Main RCBO
6Earth Stud
7Fuel Gauge
8DSE 3110 Reset Buttons
9DSE 3110 Control Module
Fig.3
Control Panel Identification
SSD10000S/3PH
Item No.
Description
SSD10000S
Item No.
Description
5
3
4
2
6
11
8
7
1
9
10
5
1
2
6
7
9
4
8
3
SSD10000S - SSD10000S/3PH 8
Warning Signage
b) Located on both main canopy doors.
a) Located behind the control panel cover near the DSE
3110 control module.
c) Located on the engine end of the canopy
near the exhaust outlet.
d) Located on top of the canopy near the
coolant filler flap for the radiator access.
e) Located on the canopy roof near the
control panel.
Generator Safety
Before using this equipment and to avoid personal injury, all warnings shown on the machine should be
observed. The warning signage should be checked for legibility and any that have become damaged should be
replaced.
Carefully read and understand the instructions provided. If there is anything you do not understand DO NOT
attempt to use this generator. Contact your supplier for advice.
WARNING
BEFORE STARTING
●READ HANDBOOK AND SAFETY ADVICE
●CHECK OIL LEVEL
●DO NOT ADJUST ENGINE SPEED
WITHOUT SUITABLE TEST EQUIPMENT
a)
b)
c)
d)
e)
f)
SSD10000S - SSD10000S/3PH 9
f) Located on the control panel door/cover.
• Do not climb on the generator - dents may cause overheating of the acoustic lining.
• Keep well clear of any moving parts on the generator at all times.
• Keep children and pets away from the generator and operating area.
• Test safety features often, emergency stop button and RCD (residual current device).
• Keep the generator canopy doors shut while running and locked if possible.
Do not remove covers and attempt to work on the generator while the engine is running.
Check the rating and electrical safety of the load before connecting the generator.
Equipment should never be connected that in total exceeds the specified rating of the generator.
• Do not cover the generator as this can obstruct air inlet and outlets on the canopy which can cause the
generator to overheat and cause permanent damage..
The electricity produced by an engine driven generator is very similar to mains AC electricity and should be
treated accordingly.
g) Located on the canopy roof near the
control panel.
Installation of the generator as a standby or secondary power source should only be undertaken by a fully
qualified electrician using the appropriate means of isolation from the mains supply. Installation must comply
with all applicable laws, electrical codes and wiring regulations.
The generator should always be operated on level ground and be able to bear its weight. Ensure the
generator canopy is not obstructed to allow cool air to enter the set and hot expelled air to escape.
Temperature Range
Auxiliary Power
Operating Environment
Personal Safety
A temperature range between -15⁰C and +45⁰C are the normal limits of operation. Operating outside the
range will require additional modifications.
f)
g)
Este manual sirve para los siguientes modelos
1
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