Stenner M128 Series Manual

M128 SERIES
INSTA ATION AND MAINTENANCE MANUA
PERISTALTIC ETERING PU PS SINCE 1957

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TABLE OF CONTENTS
WARRANTY AND SERVICE PO ICY............................................ 3
SAFETY INFORMATION.................. 4, 5, 10, 12, 15-20, 23, 24, 28
PUMP IDENTIFICATION .......................................................... 6
OUTPUT AND SIZING ............................................................. 7
MATERIA S OF CONSTRUCTION .............................................. 8
ACCESSORY CHECK IST ........................................................ 9
INSTA ATION ............................................................... 10-19
TROUB ESHOOTING........................................................ 20-22
TUBE REP ACEMENT ...................................................... 23-27
C EANING THE POINT OF INJECTION ................................. 28-30
PUMP HEAD – EXP ODED VIEW ............................................ 31
PUMP HEAD AND SERVICE KITS............................................ 32
PUMP TUBES AND CHECK VA VE ........................................... 33
1280411b

US and Canada 800.683.2378, International 904.641.1666
WARRANTY AND CUSTOMER SERVICE
IMITED WARRANTY
Stenner Pump Company will for a period of one (1) year from the date of purchase (proof
of purchase required) repair or replace – at our option – all defective parts. Stenner is not
responsible for any removal or installation costs. Pump tube assemblies and rubber
components are considered perishable and are not covered in this warranty. Pump tube
will be replaced each time a pump is in for service, unless otherwise specified. The cost of
the pump tube replacement will be the responsibility of the customer. Stenner will incur
shipping costs for warranty products shipped from our factory in Jacksonville, lorida. Any
tampering with major components, chemical damage, faulty wiring, weather conditions,
water damage, power surges, or products not used with reasonable care and maintained in
accordance with the instructions will void the warranty. Stenner limits its liability solely to
the cost of the original product. We make no other warranty expressed or implied.
RETURNS
Stenner offers a 30-day return policy on factory direct purchases. Except as otherwise
provided, no merchandise will be accepted for return after 30 days from purchase. To
return merchandise at any time, call Stenner at 800.683.2378 for a Return Merchandise
Authorization (RMA) number. A 15% re-stocking fee will be applied. Include a copy of your
invoice or packing slip with your return.
DAMAGED OR OST SHIPMENTS
All truck shipments: Check your order immediately upon arrival. All damage must be noted
on the delivery receipt. Call Stenner Customer Service at 800.683.2378 for all shortages
and damages within seven (7) days of receipt.
SERVICE & REPAIRS
Before returning a pump for warranty or repair, remove chemical from pump tube by
running water through the tube, and then run the pump dry. ollowing expiration of the
warranty period, Stenner Pump Company will clean and overhaul any Stenner metering
pump for a minimum labor charge plus necessary replacement parts and shipping. All
metering pumps received for overhaul will be restored to their original condition. The
customer will be charged for missing parts unless specific instructions are given. To return
merchandise for repair, call Stenner at 800.683.2378 or 904.641.1666 for a Return
Merchandise Authorization (RMA) number.
DISC AIMER
The information contained in this manual is not intended for specific application purposes.
Stenner Pump Company reserves the right to make changes to prices, products, and
specifications at any time without prior notice.
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SAFETY INFORMATION
Warns about hazards that CAN cause death, serious personal
injury, or property damage if ignored.
E ECTRIC SHOCK HAZARD:
Pump supplied with grounding power cord and attached plug. To reduce risk of
electrical shock, connect only to a properly grounded, grounding type receptacle.
Install only on a circuit protected by a Ground- ault Circuit-Interrupter (G CI).
RISQUE DE CHOC E ECTRIQUE:
Cette pompe est équipée d’une fiche de mise à terre. Pour réduire le risque de choc
électrique, s’assurer que la fiche est bien raccordée à une prise de courant avec une
connexion de mise à terre. Installer seulement sur un circuit proteger par un interrupteur
proteger par une mise à la terre.
DO NOT alter the power cord or plug end.
DO NOT use receptacle adapters.
DO NOT use pump with a damaged or altered power cord or plug. Contact the factory
or an authorized service facility for repair.
E ECTRIC SHOCK HAZARD
HAZARDOUS VO TAGE:
DISCONNECT power cord before removing motor cover for service. Electrical service
by trained personnel only.
EXP OSION HAZARD:
This equipment IS NOT explosion proof. DO NOT install or operate in an
explosive environment.
RISK OF CHEMICA EXPOSURE:
Potential for chemical burns, fire, explosion, personal injury, or property damage. To
reduce risk of exposure, the use of proper personal protective equipment is mandatory.
RISK OF FIRE HAZARD:
DO NOT install or operate on any flammable surface.
RISK OF CHEMICA OVERDOSE:
To reduce risk, follow proper installation methods and recommendations. Check your
local codes for additional guidelines.
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction to concerning
use of the appliance by a person responsible for their safety.

US and Canada 800.683.2378, International 904.641.1666 5
SAFETY INFORMATION continued
Warns about hazards that WI or CAN cause minor personal
injury or property damage if ignored.
P UMBING:
Chemical feed pump installation must always adhere to your local plumbing codes and
requirements. Be sure installation does not constitute a cross connection. Check local
plumbing codes for guidelines.
NOTICE: Indicates special instructions or general mandatory action.
NOTICE: This metering pump is portable and designed to be removable from the
plumbing system without damage to the connections.
Use the M128 only with a dry contact, reed switch style water meter.
DO NOT connect the M128 input signal cord to any AC voltage supply.
DO NOT connect the M128 input signal cord to any hall effect, 4-20mA or
voltage carrying signal source.
NOTICE: This metering pump and its components have been tested for use with the
following chemicals; Sodium Hypochlorite (10-15%), Muriatic Acid (20-22 Baume,
31.5% Hcl), and Soda Ash.
NOTE: Cette a pompe de dosage et ses composants ont été testés pour utilisation
avec les produits chimiques suivants; Hypochlorite de Sodium (solution de 10-15%);
Acide Muriatique (20-22 Baume, 31.5% Hcl); Cendre de Soude.
This is the safety alert symbol. When displayed in this manual or on the
equipment, look for one of the following signal words alerting you to the
potential for personal injury or property damage.
Electrical installation should adhere to all national and local codes. Consult a
licensed professional for assistance with proper electrical installation.
Suitable for indoor and outdoor use.
Convient pour usage intérieur et extérieur.
Pump uses a class 2 switching power supply.

M0711J
M0711J
120
02010503943
100 (6.9)
40 gpd (3.5 oz/min)
151.4 lpd (105 ml/min)
1/4" White
(1/4" Blanco)
1 gallon/pulse
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PUMP IDENTIFICATION
BOX ABE
0711J
1 gallon/pulse
100 psi (6.9 bar) 120V 60Hz
0.5 amp 40 gpd (151.4 lpd)
02010503943
DATA ABE WARNING ABE

US and Canada 800.683.2378, International 904.641.1666 7
APPROXIMATE MAXIMUM OUTPUT@ 50/60Hz
OUTPUT AND SIZING CHARTS
OUTPUTS
ODEL AXI U PU P TUBE Gallons Liters Gallons Liters Ounces illiliters
PRESSURE NU BER per Day per Day per Hour per Hour per inute per inute
M05 25 psi (1.7 bar) #5 95.0 359.6 3.96 14.98 8.44 249.73
M07*100 psi (6.9 bar) #7 40.0 151.4 1.67 6.31 3.55 105.14
NOTICE: The information within these charts is solely intended for use as a guide. The output data is an approximation based
on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump
Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.
SIZING FOR 1:128 DOSING
ODEL AXI U PU P TUBE ax. Output @ 50/60 Hz ax. System Water Flow for 1:128 Dosing
PRESSURE NU BER oz/min ml/min gal/min L/min
M05 25 psi (1.7 bar) #5 8.4 249.7 8.4 31.8
M07*100 psi (6.9 bar) #7 3.5 105.1 3.5 13.2
NOTE: To inject at a ratio of 1:128 at flow rates higher that 3.5 gpm up to 100 psi, the injection point can be installed
after a pressure regulator. This will allow flow rates up to 8.4 gpm up to 25 psi.
DOSAGE DOSAGE AX. SYSTE WATER FLOW PULSE SETTING
OZ/GAL RATIO gal/min
1.0 1:128 3.5 1
0.50 1:256 7.0 2
0.25 1:512 14.0 4
A TERNATIVE SIZING FOR M07 MODE USING 1 PU SE/GA ON METER
NOTE: 1oz = 29.57 ml; 1 gallon = 3.78 liters
*Injection check valve included with pumps rated 26-100 psi (1.8-6.9 bar).

MATERIA S OF CONSTRUCTION
All Housings
Polycarbonate
Peristaltic Tube & Check Valve Duckbill
Santoprene®*, DA approved
Suction/Discharge Tubing & Ferrules
Polyethylene, DA approved
Tube Fittings
Polypropylene, NS listed
Check Valve Fittings
Type 1 Rigid PVC, NS listed
Connecting Nuts
Polypropylene or Type 1 Rigid PVC
Weighted Suction Line Strainer
Polypropylene or Type 1 Rigid PVC body with Type 1 Rigid PVC cap, NS listed; ceramic weight
All Fasteners
Stainless Steel
*Santoprene®is a registered trademark of Exxon Mobil Corporation.
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8

US and Canada 800.683.2378, International 904.641.1666 9
ACCESSORY CHECK IST
PRE-INSTA ATION
0-25 psi Accessory Kit Contents
3 Connecting Nuts 1/4"
3 errules 1/4"
1 Injection itting
1 Weighted Suction Line Strainer 1/4"
1 20' Roll of Suction/Discharge Tubing 1/4" White
1 Additional Pump Tube
2 Additional Latches
1 Mounting Bracket
1 Installation Manual
26-100 psi Accessory Kit Contents
3 Connecting Nuts 1/4"
3 errules 1/4"
1 Injection Check Valve
1 Weighted Suction Line Strainer 1/4"
1 20' Roll of Suction/Discharge Tubing 1/4" White
1 Additional Pump Tube
2 Additional Latches
1 Mounting Bracket
1 Installation Manual

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10
INSTA ATION
ADDITIONA SAFETY INSTRUCTIONS
NOTICE: Indicates special instructions or general mandatory action.
Read all safety hazards before installing or servicing the pump. The pump is
designed for installation and service by properly trained personnel.
Use all required personal protective equipment when working on or near a chemical
metering pump.
Install the pump so that it is in compliance with all national and local plumbing
and electrical codes.
Use the proper product to treat potable water systems, use only chemicals listed or
approved for use.
Install the pump to work in conjunction with well pump or system controls.
Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump
tube maintenance change to prevent chemical damage to pump and/or spillage.
ount pump vertically and use spill recovery to run chemical back to tank in the
event of tube failure.
Pump is not recommended for installation in areas where leakage can cause
personal injury or property damage.
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