Stellar labs Slider Manual de usuario

Slider Hooklift

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notication.

Safety • Operation • Maintenance • Troubleshooting

Page ii | Stellar®Slider Owner’s Manual

Slider Hooklift Manual Revisions

Date of Revsion Section Revised Description of Revision

Stellar®Slider Owner’s Manual | Page iii

Table of Contents

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [email protected]

Order Parts [email protected]

Warranty Information [email protected]

Introduction .........................................................................................................iv

Hooklift Nomenclature ........................................................................................v

Chapter 1 - Operation ........................................................................................... 1

General Operation ..............................................................................................1

Operator Requirements ......................................................................................1

Pre-Operation Inspection ...................................................................................2

Job Site Setup ......................................................................................................2

Hooklift Controls ...................................................................................................3

Hydraulic Hook Height Adjustment - Raise .......................................................4

Hydraulic Hook Height Adjustment - Lower ......................................................4

Loading Operation ..............................................................................................5

Unloading Operation ..........................................................................................7

Unloading Operation Continued... ...................................................................8

Dumping Operation ............................................................................................9

Safety Decals of Note .......................................................................................10

Chapter 2 - Maintenance.................................................................................... 13

Basic Hooklift Inspection Schedule ..................................................................13

General Maintenance Guidelines ..................................................................14

Hydraulic Oil/Filter Maintenance .....................................................................14

PTO and Pump Maintenance ..........................................................................14

Choice Lubricants for DX Bearings ..................................................................15

Chapter 3 - Troubleshooting................................................................................ 17

Serial Tag Location ............................................................................................17

General Troubleshooting ..................................................................................18

Page iv | Stellar®Slider Owner’s Manual

Introduction

Stellar® Hooklifts are designed to provide safe and dependable service for a variety of

operations. With proper use and maintenance, these hooklifts will operate at peak perfor-

mance for many years.

To promote this longevity, carefully study the information contained in this manual before

putting the equipment into service. Though it is not intended to be a training manual for

beginners, this manual should provide solid guidelines for the safe and proper usage of the

hooklift.

Once you feel comfortable with the material contained in this manual, strive to exercise

your knowledge as you safely operate and maintain the hooklift. This process is vital to the

proper use of the unit.

A few notes on this manual:

A copy of this manual is provided with every hooklift and can be found in the hard plastic

manual case that is installed on the chassis. A copy of this manual shall remain with the

hooklift at all times.

Throughout the manual, three signal words will be used to bring attention to important

items:

A NOTICE signal word indicates a practice not related to physical injury.

A WARNING signal word indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

A DANGER signal word indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Information contained within this manual does not cover all maintenance, operating, or

repair instructions pertinent to all possible situations. Please be aware that some sections

of this manual contain information pertaining to Stellar® manufactured hooklifts in general

and may or may not apply to your specic model.

This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time,

any or all of the items, components, and parts deemed necessary for product improve-

ment or commercial/production purposes. This right is kept with no requirement or obliga-

tion for immediate mandatory updating of this manual.

In closing:

If more information is required or technical assistance is needed, or if you feel that any part

of this manual is unclear or incorrect, please contact the Stellar Customer Service Depart-

ment by phone at 800-321-3741 or email at [email protected].

WARNING

NOTICE

DANGER

Stellar®Slider Owner’s Manual | Page v

Hooklift Nomenclature

The Stellar® Slider is a hydraulic, body-loading device when mounted on a truck chassis. It

can handle a multitude of bodies ranging from atbeds to recycling containers and dump

bodies.

The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please

take the time to familiarize yourself with the various components. Knowing the proper ter-

minology is necessary to get the full benet of this manual.

BASE

DUMP

JIB

SECONDARY

HOOKLIFT

Page vi | Stellar®Slider Owner’s Manual

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Stellar®Slider Owner’s Manual | Page 1

Operation is limited to the following people:

A. Qualied individual.

B. Trainees under direct supervision of the qualied individual.

C. Test or maintenance individual.

D. Hooklift Inspector.

Qualied individuals must:

A. Demonstrate the ability to understand all decals, the owner’s manual, and any other

information required for safe operation of the hooklift.

B. Be able to demonstrate the ability to safely control the hooklift.

C. Know all safety regulations.

D. Be responsible for maintenance requirements.

E. Understand and be fully capable of implementing all emergency procedures.

F. Understand all operating procedures as outlined by this manual.

Operator Requirements

It is the responsibility of the owner to instruct the operator in the safe operation of the

equipment and to provide the operator with properly maintained equipment.

Stellar® Hooklift operators must conform to the qualications specied in

this manual. Trainees or untrained persons shall be under the direct supervision of qualied

persons.

Operators shall consult with the owner of the equipment regarding current safety regula-

tions and required personal protective equipment.

Operators should never operate the hooklift while under the adverse inuence of alcohol,

drugs, or medication.

Please take note that Stellar Industries, Inc. is not liable for accidents incurred by the hook-

lift because of non-fulllment from the operator’s side of current rules, laws, and regula-

tions.

WARNING

General Operation

Chapter 1 - Operation

Safety should be the n umber one thought on every operator’s mind. Three factors should

exist for safe operation: a qualied operator, well-maintained equipment, and the proper

use of this equipment.

This chapter contains information regarding the safety and operation of Stellar® manufac-

tured Hooklifts and should be read and understood completely by everyone working with

or near the hooklift before putting the unit into operation.

Failure to follow operating, maintenance, or safety instructions can result

in death or serious injury.

WARNING

Page 2 | Stellar®Slider Owner’s Manual

Thoroughly plan the lift by understanding the work site area and your loads before position-

ing the vehicle. Consider the following:

• Know the weight of your load to avoid overloading the equipment. Deduct the weight

of the body from the maximum load rating to determine how much weight can be lifted.

• Only use the hooklift to lift Stellar approved skids, bodies, or containers.

• Do not overload the hooklift. Never exceed manufacturer’s load rat-

ings. These ratings are based on the machine’s hydraulic, mechanical, and structural

design rather than stability. Know the hooklift components and their capabilities and lim-

itations. Overloading the hooklift may result in serious damage of self, others, equipment

or the surroundings.

• Do not allow unauthorized personnel or equipment to enter within 10

feet of hooklift operating area. The vehicle should be positioned in an area free from

bystanders and overhead obstructions. Use a signal person if necessary.

• Always maintain safe clearance from high voltage power lines. Death

or serious injury will result from inadequate clearance if hooklift, load, or vehicle becomes

electrically charged.

• Make certain that the vehicle is parked on stable, at ground as close to the job as

possible. The surface under the service truck must be able to support the weight of the

machine and its load. Take care when operating in areas supported by vehicle tires, be-

cause of the cushioning effect of springs and tires.

• Do not operate the hooklift during electrical storms.

• In dusty work areas, every effort must be taken to keep dust and sand out of the moving

parts of the machinery.

• In high humidity work areas, keep parts as dry as possible and well lubricated.

Job Site Setup

WARNING

DANGER

Before operating the equipment, make sure all regular maintenance has been performed.

Each day, inspect the hooklift for all of the following:

• Hydraulic reservoir oil level.

• Hydraulic hoses and tubing for evidence of damage such as blistering, crushing, or abra-

sion.

• All safety covers for proper installation.

• Equipment for missing, illegible, or defaced operating decals and safety signs.

• Structural weldments for bends, cracks, or breaks

• All pins and keepers for proper installation

• Presence of this owner’s manual

• All pins, bushings, shafts, and gears for wear, cracks, or distortion to include all pivot

points, and bushings

• Replace/repair as necessary prior to operation.

Pre-Operation Inspection

Stellar®Slider Owner’s Manual | Page 3

Be familiar with the sequence and operation of the hooklift controls.

Each individual hooklift function should have control function decals. Replace them im-

mediately if they are missing or illegible.

Keep hands, feet and control levers free from mud, grease and oil.

Be familiar with the control levers and how they operate before attempting to operate the

hooklift.

Move the control lever slow and smooth for steady oil ow. Avoid jerky or sudden move-

ment of the controls.

Be constantly aware of the hooklift position when operating the controls.

In extreme cold, operate the controls slowly to allow for viscosity changes.

Hooklift Controls

WARNING

Stellar®Slider Controls

55755 - Rev A

Be familiar with the control functions and

sequence of operation. See owner’s manual

for specific information regarding operation.

LIFT

SLIDE HOOK

Do not attempt to load

container unless hook

and bail heights match.

Failure to match hook

and bail heights can

result in death or serious

injury.

Misuse Hazard

Page 4 | Stellar®Slider Owner’s Manual

With the hooklift in the stowed position with-

out a body, put the truck in neutral and

engage the PTO.

Push the control lever labeled ‘hook’ to

lower the hook height. When lowered com-

pletely, release the lever and disengage the

PTO.

PTO ON PTO OFF

Hydraulic Hook Height Adjustment - Lower

With the hooklift in the stowed position with-

out a body, put the truck in neutral and

engage the PTO.

Hydraulic Hook Height Adjustment - Raise

Pull the control lever labeled ‘hook’ to raise

the hook height. When raised completely,

release the lever and disengage the PTO.

PTO ON PTO OFF

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