Stayer TE35A Manual de usuario

www.grupostayer.com

GB Operating instructions

Área Empresarial Andalucía - Sector 1

C/ Sierra de Cazorla, 7

28320 - Pinto (Madrid) SPAIN

Email: sales@grupostayer.com

Email: info@grupostayer.com

TE35A

TE50A

OWNER’S MANUAL

CONTENTS

1. NOTE

2. PASSPORT DATA

3. LIMITED WARRANTY

4. SAFETY AND GENERAL INFORMATION

SAFETY

FORESEEN USE OF THE MACHINE

CORRECT USE OF THE MACHINE

PIECE CLAMPING]

TOOL FIXING

CHIPS DURING MACHINE

5. TEST REPORT

6. MAIN SPECIFICATIONS

7. TRANSPORT

8. INSPECTION

9. FOUNDATION DIAGRAM

10. CLEANING

11. GENERAL DESCRIPTION

12. FILLING WITH OIL

13. LUBRICATION

14. SPEED SELECTOR

15. AUTOMATIC TOOL EJECTOR

16. RETURN SPRING

17. TORQUE LIMITER

18. OPERATION PANEL

19. WIRING DIAGRAM

20. ELECTRICAL COMPONENTS

21. DRILL PROTECTION GUARD

22. MACHINE CARE AND MAINTENANCE

23. BASE

24. SPEED BOX

25. HEADSTOCK

26. FEED BOX

OWNER’S MANUAL

PASSPORT DATA

MODEL:

SERIAL NO.:

MANUAFACTURING YEAR:

MAIN EL. POWER:

NOTE

This manual has been prepared for the owner and operators of

this machine. Its purpose, aside from machine operation, is to

promote safety through the use of accepted correct operation

and maintenance procedures. Completely read the safety and

maintenance instructions before operation or serv

icing the

machine.

To obtain maximum life and efficiency form your

machine, and to aid in using the machine safety, read this

manual.

Since we continually strive to incorporate latest developments

in the construction of the machine, it is quite possible at time,

due to printing and shipping requirements, some data may not

correspond to the machine in the question。

OWNER’S MANUAL

LIMITED WARRANTY

We makes every effort to assure that our products meet high quality

and durability standards and warrants to the original retail

consumer/purchaser of our products that each product be free from

defects in materials and workmanship as follow: ONE YEAR LIMITED

WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE.

This warranty dose mot apply to defects due directly or indirectly to

misuse, abuse ,negligence or accidents, normal wear and tear or

alterations outside our facilities, or to a lack of maintenance.

We shall in no event be liable for death, injuries to persons of for

incidental, contingent, special, or consequential damages arising

from the use of our products.

To take advantage of this warranty, the product or part must be

returned to for examination, postage prepaid. Proof of purchase date

and an explanation of the complaint must accompany the

merchandise. If our inspection discloses a defect, we will either or

replace the product, or refund the purchases price if we cannot

readily and quickly provide a repair or replacement, if you are willing

to accept a refund. We will return repaired product or replacement at

our expense, but if it is determined there in no defect, or that the

defect resulted from causes not within the scope of our warranty,

then the user must bear the cost of storing and returning the product.

OWNER’S MANUAL

SAFETY AND GENERAL INFORMATION

1. SAFETY

A drilling machine, due to its purpose, is considered an “open

machine” Therefore, some safety measures have to be taken to

avoid accidents.

Bear in mind the following safety instructions:

The machine must always be operated for the purpose for which

was designed.

Do not ever stand under a hanging machine or nearby, when it is

been loaded for transportation.

Connect the machine to an exclusive electric connection, which

includes differential switch of protection. Plug in first the

green-yellow protection wire and then the others.

The piece must always be fastened with suitable devices. Do not

ever handhold the pieces.

Sharpened tools in good condition must always be used.

Appropriate tools must always be used, Do not ever adapt a tool

for a use for which it was not designed.

Use the correct speeds and feeds for the material being machined

as well as for the tool being used.

Use glasses to prevent small chips from getting in the eyes.

Insert the tools correctly in the tool holder cone.

Fix the piece fastening devices to the machine table.

Do not wear baggy clothes, loose gloves, etc, which can be

caught by the tool while drilling.

Keep the working place clean.

Gather the chips with suitable instruments (brush, gloves, etc.)

Before carrying out any operation which is not strictly drilling,

tapping etc. (like lubricating, changing of tools, etc,) turn the

OWNER’S MANUAL

main switch to the “0”position.

Before changing speeds, stop the machine and wait until all

moving elements are completely brought to a halt.

Do not ever leave the machine on without supervision. When

leaving the machine, check that the general switch is in the

“0”position and that moving elements are stopped.

Check periodically the correct operating of all security controls

and elements of the machine.

Before pressing the starting pushbutton, set the drill protector

guard in the working position.

Consider work area environment. Don’t use electric power driven

tools in damp or wet locations. Keep work area well lit. Don’t use

electric power tools in presence of flammable liquids or gases.

Keep children away.

Use only such accessories and attachments as are

recommended in the operating instructions or the catalogue for

the power tool concerned.

2. FORESEEN USE OF THE MACHINE

The drilling machine was designed to be used with specific tools and

for certain machining operations.

The most common machining operation is the drilling of holes with

helicoidal drills. The drilling of hole is carried out by the combination

of a drill turning movement and a feed movement in the turning

spindle direction.

Besides the helicoidal drill, other tools can be used to drill holes.

There is a great variety of drill types and shapes in the market which

can be used on this machine, provided that they are designed for

such a purpose and that can be fixed in the spindle taper. They will

usually be the Morse taper or ISO type. The drill shanks should have

the corresponding taper to the spindle in which they are to be fitted,

OWNER’S MANUAL

or parallel shank if they are going to be fitted by means of a tool

holder. Contact the tool manufacturer for any further information. Do

not ever use tools which were not designed to be used in a drilling

machine and that have been adapted.

A drilling machine can also perform other machining operations a

part from the drilling, such as tapping, reaming, chamfering, punch

marking, countersinking, spot facing, to perform such operations, it

is necessary to have appropriate tools, specially designed for this

sort of jobs. In the tapping case, besides using correct tool, the

machine has to be provided with such a device that verses the turning

direction of the tool when it reaches the depth previously fixed.

3. CORRECT USE OF THE MACHINE

Not exceeding its working capacity.

Operating the machine by qualified and trained staff and

according to the points mentioned in the instruction book.

Working under the safety systems provided with the machine,

checking them and keeping them.

Watching the safely measures mentioned in the instruction book

and notices on the machine.

Wearing clothes which provide personal as mentioned in the

instruction book.

Watching the safely measures which may affect work in the

machine and that can be lawfully expected, as well as those

demanded in the workshops.

4. PIECE CLAMPING.

Tangential cutting forces and axial forces in the feed direction of the

tool are mainly produced during the drilling process. The tangential

forces produce a moment of forces which make the piece being

drilled turn. Therefore, the pieces to be drilled (or to be machined by

OWNER’S MANUAL

one of the operations mentioned above) must be clamped in an

appropriate device such as a drill chuck and the drill chuck must be

correctly clamped to the machine table. For this reason the machine

tables are provided with “T”slots.

The pieces must be clamped conveniently by some clamping device.

The clamping devices in turn must be clamped to the machine table.

The machine table is provided with “T”slots for such purpose.

5. TOOL FIXING

The tools generally used in this machine will have parallel or taper

shanks. Drill holders are normally used to fix to the main spindle of

the machine the parallel shank tools. This fixing device is used for

small drill diameters (max. up to dia.16mm). Bigger diameter drills,

usually have taper shank of Morse taper (the ones of smaller

diameters to 16mm can have taper shanks).

The housing in the main spindle to insert the tool is of Morse taper

type. It is very important to insert the tool taper correctly in the main

spindle taper to avoid the tool falling from its housing when turning

and provoke and accident. The coupling system itself of the tool

male taper in the female taper of the main spindle is auto-locking,

but for it the surfaces of the tool taper and spindle taper must be in

contact. To get the best possible contact, the surfaces of the tool

taper as well as the spindle taper should be in good conditions.

Therefore, it is advisable to handle the tool as well as the spindle of

the machine carefully.

6. CHIPS DURING MACHINE

The machining process removes material from the piece. This

material is released in chips, which can be of different shapes

depending on the material itself. The most common ones are of three

types: fragmented chips in small bits, short helicoidal chips and long

OWNER’S MANUAL

helicoidal chips.

The chips fragmented in small bits can be rejected from the

machining area and can be dangerous if they reach the eyes of the

operator. To avoid this, it is advisable to wear safety glasses.

The long helicoidal chips tend to roll up the tool and gain

considerable volume before breaking, which is dangerous if they

reach the operator as they may produce injuries.

The reached volume may also displace the dill protector from its

security position, increasing the risk of an accident. It is advisable to

use chip breaking tools to machine materials which produce such

chips. For further information contact the tool manufacturer.

OWNER’S MANUAL

TEST REPORT

No. Checking items Inspection item Tolerance Data

Flatness of table and

base

0.12

Spindle taper run out

a. At the end of spindle

nose

b. At the end of

200mm test bar

a.0.03

b.0.06

Verticality of spindle

center line to table

a. Transverse direction

b. Longitudinal

direction

a.0.10/300

(α≤90°)

b.0.10/300

Verticality of spindle

sleeve vertical travel to

table

Transverse direction

a.0.10/150

(α≤90°)

b.0.10/150

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