Staubli PV-CZM Series Manual de usuario

1/16

PV-CZM-60100

32.6020-60100

PV-CZM-61100

32.6020-61100

MA251 (de_en)

Bedienungsanleitung

MA251 (de_en)

Operating instructions

MA704 (cn_en) 4193N93003

操作说明

MA704 (cn_en)

Operating instructions

压接钳 PV-CZM-... Crimping pliers PV-CZM-...

安全须知2

产品概览3

单独零件6

更换嵌块8

定位块组装9

压接10

验证压接操作11

目测压接效果��13

注意事项 14 – 16

Content

Safety Instructions ��2

Product overview��3

Individual parts ��6

Exchanging the crimping die��8

Locator assembly ��9

Crimping��10

Verify the crimped assembly ��11

Visual inspection of the crimpings performed��13

Notes ��14 – 16

导线截面积/Conductor cross sections:

2.5 mm², 4 mm², 6 mm²

导线截面积/Conductor cross sections:

4 mm², 6 mm², 10 mm²

2/16 MA704

安全须知 Safety instructions

安装说明的重要性

不遵守安装说明和安全须知可能会因触电、电弧、火灾或系统故

障而导致危及生命的伤害。

• 请完全按照安装说明的要求进行操作。

只能按照本安装说明和技术参数使用产品。

电子版安装说明和技术参数可从以下网址获得：

• wwwstaublicom/re-downloadshtml

Importance of the instruction manual

NOT following the instruction manual and safety instructions

could result in life-threatening injuries due to electric shock, elec-

tric arcs, ﬁre, or failure of the system�

•Follow the entire instruction manual�

Use the product only according to this instruction manual and

the technical data�

The digital instruction manual and the technical data are

availableat:

•www�staubli�com/re-downloads�html

应用范围

此手动工具用于实现史陶比尔光伏连接器与电缆之间的可靠压

接。只有在电缆处于断电状态时才能进行压接作业。

手动工具不适用于带电作业 (IEC 60900)。

Intended use

The present hand tools are in place to deliver crimp excellence

for Stäubli PV connectors with cables� Crimpings shall be carried

out only in de-energized state of the cables�

The hand tool is NOT suitable for Live working (IEC 60900)�

紧急打开压接钳 Crimping pliers emergency opening

紧急打开所需的工具：

平头螺丝刀，例如 3 × 75mm

Required tool for emergency opening:

Screwdriver with ﬁne tip e�g� 3 × 75mm

紧急打开压接钳 Goal: crimping pliers emergency opening.

步骤：

• 使用螺丝刀旋转螺丝（顺时针/逆时针）

结果：

• 锁紧机构松动

Action step:

•Turn the screw with the screwdriver

(clockwise/counterclockwise)�

Result:

•The locking mechanism loosens�

备注：

在打开压接钳（使用紧急打开）后，需要丢弃过程中的金属

压接。

Note:

Once the crimping pliers have been opened using the

emergency opening, the metal crimp in process needs to be

discarded�

备注：

在紧急打开之后，无需进行特殊操作即可将压接钳用于任何

下次压接操作。

Note:

No special action necessary to use the crimping pliers for

any next crimp operation following an emergency opening�

MA704 3/16

产品概览 Product overview

带可互换的嵌块和定位块的压接钳。 Crimping pliers with interchangeable crimping dies and locators�

压接钳

Crimping pliers

定位块

Locators

嵌块

Crimping die

PV-CZM-61100

32.6020-61100

2.5 mm²; 4 mm²; 6 mm²

MC4 连接器

MC4 connectors

32.6082

32.6021-61100

MC4-Evo 2 连接器

MC4-Evo 2 connectors

32.6084

PV-CZM-60100

32.6020-60100

4 mm²; 6 mm²; 10 mm²

MC4 连接器

MC4 connectors

32.6081

32.6021-60100

MC4-Evo 2 连接器

MC4-Evo 2 connectors

32.6083

4/16 MA704

型号

Type

导线截面积

Conductor cross section

B型压接*

Open crimp contacts*

B-Crimp

压接钳

Crimping pliers 嵌块

Crimping dies 定位块

Locators

PV-CZM-60100

32.6020-60100

PV-CZM-61100

32.6020-61100

PV-ES-CZM-60100

32.6021-60100

PV-ES-CZM-61100

32.6021-61100

4 mm², 6 mm², 10 mm²

PV-LOC-MC4

32.6081

2.5 mm², 4 mm², 6 mm²

PV-LOC-MC4

32.6082

4 mm², 6 mm², 10 mm²

PV-LOC-MC4-EVO 2

32.6083

2.5 mm², 4 mm², 6 mm²

PV-LOC-MC4-EVO 2

32.6084

PV-KBT4/2,5...-UR,

PV-KST4/2,5...-UR

2.5 mm²

14 AWG

PV-KBT4/6...-UR,

PV-KST4/6...-UR

4 mm²

12 AWG

6 mm²

10 AWG

PV-KBT4/10...,

PV-KST4/10...

10 mm²

PV-KST4-EVO 2/2.5...-UR

PV-KBT4-EVO 2/2.5...-UR

2.5 mm²

14 AWG

PV-KST4-EVO 2/6...-UR

PV-KBT4-EVO 2/6...-UR

4 mm²

12 AWG

6 mm²

10 AWG

PV-KST4-EVO 2A/6...

PV-KBT4-EVO 2A/6...

4 mm²

12 AWG

6 mm²

10 AWG

PV-KST4-EVO 2A/10...

PV-KBT4-EVO 2A/10...

10 mm²

8 AWG

MA704 5/16

* 上表中所列的压接钳和提供的嵌块不能用于机加工金属针的压接，否则机加工金属

针将无法再使用。

*The crimping pliers along with the available inserts listed in the above table do not

provide any feasible crimping for barrel crimps� Barrel crimps will become unuse-

able�

备注：

压接钳不适用于PV-KST4/5;PV-KBT4/5; PV-KST4/8;

PV-KBT4/8; PV-KBT4/13; PV-KST4/13

参见第 4 页上的表。

Note:

The crimping pliers are not designed for to be used along

with crimping terminals PV-KST4/5��; PV-KBT4/5��;

PV-KST4/8��; PV-KBT4/8��; PV-KBT4/13��; PV-KST4/13��

See table on page 4�

6/16 MA704

3, 4

序号

Pos.

电缆截面积

Cable cross section 适用于

suitable for

mm² AWG

14 12

PV-KST4/6...-UR

PV-KBT4/6...-UR

PV-KST4-EVO 2/6...-UR

PV-KBT4-EVO 2/6...-UR

PV-KST4-EVO 2A/6...

PV-KBT4-EVO 2A/6...

26 10

PV-KST4/6...-UR

PV-KBT4/6...-UR

PV-KST4-EVO 2/6...-UR

PV-KBT4-EVO 2/6...-UR

PV-KST4-EVO 2A/6...

PV-KBT4-EVO 2A/6...

310 8

PV-KST4-EVO 2/10...-UR

PV-KBT4-EVO 2/10...-UR

PV-KST4-EVO 2A/10...

PV-KBT4-EVO 2A/10...

410 – PV-KST4/10...

PV-KBT4/10...

单独零件 Individual parts

（图1）

可互换的嵌块，适用于电缆截面积

4 mm²,6 mm² 和 10 mm²

(ill. 1)

Interchangeable crimping die for cable

cross sections 4 mm², 6 mm² and

10 mm²

备注：

压接钳不适用于PV-KST4/5;

PV-KBT4/5; PV-KST4/8;

PV-KBT4/8; PV-KBT4/13;

PV-KST4/13

参见第 4 页上的表。

Note:

The crimping pliers are not

designed for to be used along with

crimping terminals PV-KST4/5��;

PV-KBT4/5��; PV-KST4/8��;

PV-KBT4/8��; PV-KBT4/13��;

PV-KST4/13��

See table on page 4�

（图2）

定位块：

MC4 连接器：

PV-LOC-MC4

订货号 326081

MC4-Evo 2 连接器：

PV-LOC-MC4-EVO 2

订货号 326083

(ill. 2)

Locators:

MC4 connectors:

PV-LOC-MC4

Order No� 32�6081

MC4-Evo 2 connectors:

PV-LOC-MC4-EVO 2

Order No� 32�6083

备注：

黑色金属材质的定位块只能用于

MC4 压接端子。灰色金属材质的定位

块只能用于 MC4-EVO 2 压接端子。

Note:

The locators with black metal body

must be used only for MC4 crimp ter-

minals� The locators with grey metal

body must be used only for

MC4-Evo 2 crimp terminals�

压接范围

Crimping range

AWG

型号

Type

订货号

Order No.

12; 10; 8*PV-ES-CZM-60100 32.06021-60100

* 相关UL 文件中未列明 8 AWG (10 mm²) MC4 机加工金属针的压接情况。

Crimping of 8 AWG (10 mm²) MC4 barrel crimps is not listed in the related connector UL ﬁle�

MA704 7/16

序号

Pos.

电缆截面积

Cable cross section 适用于

suitable for

mm² AWG

12.5 14

PV-KST4/2.5...-UR

PV-KBT4/2.5...-UR

PV-KST4-EVO 2/2.5...-UR

PV-KBT4-EVO 2/2.5...-UR

PV-KST4-EVO 2A/2.5...

PV-KBT4-EVO 2A/2.5...

24 12 PV-KST4/6...-UR

PV-KBT4/6...-UR

PV-KST4-EVO 2/6...-UR

PV-KBT4-EVO 2/6...-UR

PV-KST4-EVO 2A/6...

PV-KBT4-EVO 2A/6...

36 10

（图3)

可互换的嵌块，适用于电缆截面积

25 mm²、4 mm² 和 6 mm²

(ill. 3)

Interchangeable crimping die for cable

cross sections 2�5 mm², 4 mm² and

6 mm²

（图4）

定位块：

MC4 连接器：

PV-LOC-MC4

订货号 326082

MC4-Evo 2 连接器：

PV-LOC-MC4-EVO 2

订货号 326084

(ill. 4)

Locators:

MC4 connectors:

PV-LOC-MC4

Order No� 32�6082

MC4-Evo 2 connectors:

PV-LOC-MC4-EVO 2

Order No� 32�6084

备注：

黑色金属材质的定位块只能用于

MC4 压接端子。灰色金属材质的定位

块只能用于 MC4-EVO 2 压接端子。

Note:

The locators with black metal body

must be used only for MC4 crimp

terminals� The locators with grey

metal body must be used only for

MC4-EVO 2 crimp terminals�

压接范围

Crimping range

AWG

型号

Type

订货号

Order No.

14; 12; 10 PV-ES-CZM-61100 32.6021-61100

8/16 MA704

更换嵌块 Exchanging the crimping die

拆下嵌块 Removing the crimping die

（图5)

• 将压接钳闭合，并使其一直保持闭合

状态。

• 解锁定位块（如果有），

• 并将其向上拉出压接钳。

(ill. 5)

•Close the crimping pliers and hold it

closed�

•Unlock the locator (if still mounted);

•pull it upwards out of the crimping

pliers�

（图6）

• 用 25 mm 内六角扳手（不在交付货物

之内）手完全拧开螺丝 S（长）和 S1（短）。

• 打开压接钳。

(ill. 6)

•Completely unscrew screw S (long)

and S1 (short) completely using an

Allen key 2�5 mm (not included in

scope of delivery)�

•Open the crimping pliers�

（图7）

• 取下上嵌块。

(ill. 7)

•Remove the upper crimping die�

（图8）

• 取下下嵌块。

(ill. 8)

•Remove the lower crimping die�

MA704 9/16

安装嵌块 Fitting the crimping die

（图9）

只有在手柄打开时，才能插入嵌块。分别

插入上下嵌块。嵌块的激光识别码需要

朝向操作员和压接钳的标识。

(ill. 9)

The crimping dies can be inserted only

when the handles are open� Insert the

dies separately� The laser identiﬁcation

of the dies needs to face towards the

operator as well as the crimping pliers

identiﬁcation�

备注：

插入嵌块时，先插入砧座（下模），然

后再插入凸模。

Note:

When inserting the dies make sure

that the anvil (lower die) is inserted

ﬁrst, only then insert the punch�

• 闭合压接钳。

• 将螺丝放在正确的位置。请勿损坏螺

纹头。

•Close the crimping pliers�

•Place the screws in the correct po-

sition� Do not damage the screw

heads�

（图10）

• 将螺丝 S（长）和 S1（短）完全拧紧。

(ill. 10)

•Screw in screw S (long) and S1 (short)

completely�

定位块组装 Locator assembly

备注：

图片展示的是 MC4-Evo 2 定位块。MC4 定位块的组装与之类

似。

Note:

The pictures describe the locator for MC4-Evo 2 crimps� The

assembly of the locator for MC4 is comparable�

（图11）

1. 将定位块固定在定位销上。

2. 转动定位块（用磁力保持）。

3. 将定位块固定好。

(ill. 11)

1. Ax locator onto the guide pin�

2. Rotate the locator (held magnetically)�

3. Lock the locator�

1 2 3

10/16 MA704

压接 Crimping

（图12)

• 打开并仅仅握住夹钳 (K)。

• 将金属针置于插入的截面积范围内。

• 向上旋转压接片 (C)。

• 松开夹钳 (K)。

• 金属针完成固定。

(ill. 12)

•Open clamp (K) and hold tight�

•Insert the contact in the appropriate

cross-section range�

•Turn the crimping ﬂaps (C) upwards�

•Release clamp (K)�

•The contact is locked�

（图13）

• 检查压接片是否仍然保持对齐。

(ill. 13)

•Verify if the crimping ﬂaps are still

correctly aligned�

• 轻轻按压钳子，直到将压接片正确嵌

入嵌块。

•Press the crimping pliers gently

together until the crimping ﬂaps are

properly located within the crimping

die�

（图14）

• 插入剥皮后的电缆末端，使电缆铜丝与

夹钳接触。

• 完全闭合上压接钳。

(ill. 14)

•Insert the stripped cable end until

the cable strands come up against

the clamp�

•Completely close the crimping pliers�

备注：

观察光伏电缆供应商的剥线长度。

剥线时，请勿损坏铜丝。

Note:

Observe the stripping length of the

PV cable supplier�

Do not damage strands when strip-

ping the cable!

（图15）

压接完成后，打开定位块并取出金属针（

定位块的打开方式参考图15，箭头所指

位置）。

(ill. 15)

After crimping,

•move the locator to default position

•remove contact

(see arrow in ill� 15 for interaction to

achieve default position of locator)�

备注：

将金属针从压接钳上松开时，不能

用力。它们会很轻松地出来。

Note:

The crimp terminals shall not be re-

leased from the crimping pliers under

force� They should come out easily�

Otros manuales para PV-CZM Series

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Herramientas de crimpado de Staubli

Staubli

Staubli PV-AZM Series Manual de usuario

Staubli

Staubli M-PZ-T2600 Manual de usuario

Staubli

Staubli CT-CZ/POF Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli PV-CZM Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli CT-CP Manual de usuario

Staubli

Staubli CT-CP Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli MA251 Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli CT-CZ/POF Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli CT-CP Manual de usuario

Staubli

Staubli PV-CZM Manual de usuario

Staubli

Staubli PV-CZM Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli PV-CZM-61100 Manual de usuario

Staubli

Staubli PV-CZM Series Manual de usuario

Staubli

Staubli M-PZ-T2600 Manual de usuario

Staubli

Staubli PV-CZM Manual de usuario

Manuales populares de Herramientas de crimpado de otras marcas

Panduit

Panduit CT-1000 Guía del administrador

JST

JST CS 10 Manual de usuario

molex

molex 63811-5100 Manual de usuario

Danfoss

Danfoss ET4200 Manual de usuario

Tyco Electronics

Tyco Electronics PRO-CRIMPER III Manual de usuario

TE Connectivity

TE Connectivity 2063528-1 Manual de usuario

molex

molex 63825-3000 Manual de usuario

Tyco Electronics

Tyco Electronics 69156-1 Manual de usuario

CRH

CRH CRL CBLHCT1 Manual de usuario

Emerson

Emerson Klauke ES 105CFM Manual de usuario

KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Manual de instrucciones

Danfoss

Danfoss ET4350 Manual de usuario

Milwaukee

Milwaukee M18 Manual de usuario

HOGERT

HOGERT HT1P169 Manual de usuario

Textron

Textron ESG105L Manual de usuario

Tyco Electronics

Tyco Electronics 90035-3 Manual de usuario

Emerson

Emerson Klauke ES 20RMCCFB Manual de usuario

Continental Refrigerator

Continental Refrigerator PC150HD Manual de usuario