Star Manufacturing HOLMAN DT14-PS Manual de usuario

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH

FOR SERVICE INFORMATION

U.S. AND CANADA CALL: TOLL FREE 1-800-807-9054

24 HOURS/DAY 7 DAYS/WEEK

TABLE OF CONTENTS

UNCRATING AND INSPECTION PAGE 2

ASSEMBLY AND INSTALLATION PAGE 2

ELECTRICAL INSTALLATION PAGE 3

COOKING PROCEDURES PAGE 4

CLEANING PROCEDURES PAGE 4

TROUBLESHOOTING GUIDE PAGE 5

PARTS LIST PAGE 6

ILLUSTRATIONS AND WIRING DIAGRAMS

TOAST CHUTE PAGE 2

ADJ. HEAT SHIELD, FRONT VIEW PAGE 2

POWER SAVER SWITCH PAGE 3

CRUMB TRAYS PAGE 4

HIGH LIMIT RESET SWITCH PAGE 4

WIRING DIAGRAMS PAGE 7, 8

Electric Cooking Equipment for the Food Service Industry

Conveyor Toasters & Ovens Cheese Melters Broilers Pretzel Bakers

2M-HG0219 Rev. G 10/04/11

10 SUNNEN DRIVE P.O. BOX 430129 ST. LOUIS, MISSOURI 63143

(314) 678-6303 yFAX (314) 781-2714

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 2

UNCRATING AND INSPECTION

Unpack unit and components from shipping container. Remove all visible packing material and inspect unit for

damage. If damage is discovered, contact the carrier that handled the shipment and file a shipping damage

claim immediately.

ASSEMBLY AND INSTALATION

Model DT14-PS/TH is shipped fully assembled and ready to plug into a 50A, 250VAC Twist Lok receptable

such as a Hubbell part number CS8269. Removal or replacement of the power cord and plug will VOID the

warranty.Consult with a licensed electrician prior to installation. For assistance, call the Holman Factory

Service Team at 1-800-807-9054.

The toast chute may be installed for either front of rear product discharge as shown below.

The DT14-PS/TH is equipped with an adjustable front heat shutter. This shutter may be adjusted from an

opening clearance of 1½” up to 3”. To adjust shutter, loosen the single Phillips screw on the front of the top

cover, slide the shutter up or down to the desired height and tighten the Phillips screw. The screw for the lower

chamber is located above the conveyor belt on the front of the toaster and can be adjusted in the same

manner.

ADJUSTABLE HEAT SHUTTER

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HOLMAN

FRONT VIEW OF TOASTER

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 3

ELECTRICAL INSTALLATION

WARNING

MAKE SURE ALL INPUT POWER IS OFF OR THAT THE UNIT IS DISCONNECTED FROM THE POWER

SUPPLY BEFORE INSTALLING OR REMOVING ANY PART.

WARNING

BEFORE INSTALLING UNIT (S), CHECK WITH LOCAL POWER COMPANY TO DETERMINE ACTUAL

VOLTAGE AT THE JOB SITE. NEVER PLUG a 208-VOLT UNIT INTO 240 VOLTS OR A 240-VOLT UNIT

INTO 208 VOLTS.

WARNING

BE SURE THE GROUND CONNECTION FOR THE RECEPTICAL IS PROPERLY WIRED. NEVER

CONNECT UNIT TO POWER WITHOUT PROPER GROUND CONNECTIONS. IMPROPER GROUND MAY

RESULT IN SEVERE INJURY OR FATALITY.

POWER SAVER SWITCH

Your Holman toaster is equipped with 2 rotary power saver switches.

FULL POWER- When in this position your unit is at Full Power and ready to use. Adjust the Conveyor

Belt Speed Control to your desired settings.

OFF-ROTARY- Two off positions are provided so that a single rotation in either direction will result in

the unit being turned OFF.

STANDBY- The standby position reduces the power to the unit to ¼, and therefore saves 75% of

the energy consumption. In this position your unit will stay warm and reduce the

reheat time when switched to Full Power to 20 to 30 seconds.

POWER/STANDBY

OFF

STANDBY FULL HEAT

OFF

PATENTED

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 4

COOKING PROCEDURES

A. BREAD TOASTING, TOP CONVEYOR ONLY.

1) Turn the Power Saver Switch for the top toasting chamber to FULL POWER.

2) Allow warm up time of 5 to 10 minutes. Test with product.

•If product is too light, turn conveyor speed control counterclockwise to a slower speed.

•If product is too dark, turn conveyor speed control clockwise to a faster speed.

B. BAGEL TOASTING (one-sided toasting).

1) Use the lower conveyor. Turn the power saver switch to FULL POWER. Set conveyor speed control

to 50. Follow the same instructions as above.

2) Test using a half of a bagel with the cut side up.

•If the bagel half is too light, turn the speed control counterclockwise to a slower speed.

•If the bagel half is too dark, turn conveyor speed control clockwise to a faster speed.

CLEANING PROCEDURES

A. CLEANING (DAILY)

1) Clean air intake on bottom of unit.

2) For lightly soiled conveyor belts, turn conveyor speed control to fastest setting and wipe with a

damp cloth. For heavily soiled conveyors, turn conveyor speed control to fastest setting and wipe

with a light abrasive pad.

3) Turn main power switch to the OFF position.

4) After the unit cools, remove interior crumb tray (as shown below) and clean. Slide crumb tray back

into position.

5) Wipe exterior surface of unit.

DO NOT OPERATE UNIT WITHOUT CRUMB TRAY IN PLACE AS THIS CAUSES OVERHEATING IN THE

CONTROL BOX.

CRUMB TRAYS

RESET / HIGH LIMIT

COOLING FAN

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 5

NOTE: Lubrication of a drive chain with a graphite-based lubricant is required as periodic

maintenance. Call the Holman Cooking Equipment Factory Service Team at 1-800-807-9045 for details.

TROUBLESHOOTING GUIDE

A. UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.

1) Make sure air intake on bottom of unit is clean.

2) Be sure the main circuit breaker is switched to the ON position.

3) Check to see if the toaster is plugged in and all controls are turned to theON position.

B. UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS PROPERLY.

1) Call the Holman Cooking Equipment Factory Service Team at 1-800-807-9054 as heating

element may need replacing.

C. CONVEYOR BELT DOES NOT TURN, UNIT HEATS PROPERLY.

To check for mechanical binding:

1) DISCONNECT UNIT FROM POWER SOURCE.

2) When conveyor belt has cooled, move the conveyor belt by hand to check for mechanical binding. If

conveyor moves freely, call the Holman Cooking Equipment Factory Service Team

at 1-800-807-9054 .

3) Remove the crumb tray(s) and check for obstructions in the conveyor belt.

4) If no obstructions are found, remove the three screws holding side panel in place (facing front of

unit, remove the left side panel to access the lower conveyor drive system and the right side panel

to access the upper conveyor drive system).

5) Check drive chain to make sure it is not jammed on the drive sprocket on the motor or the driven

sprocket on the drive shaft.

6) If the drive chain is not jammed and there are no obstructions to the conveyor belt, call the Holman

Cooking Equipment Factory Service Team at 1-800-807-9054 as the speed control or drive

motor may need servicing.

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 6

PARTS LIST

PART NO.DESCRIPTION QTY.

HM-100805 Top Cover 1 2R-200562 Fan Grill 1

HEATER TUBES – SEE HEATER TUBE PART LIST 2A-202905 Idler Shaft 2

HM-401543 Retainer, Heater Tubes 4 HM-402787 Crumb Tray 2

HM-160004 Conveyor Belt 2 HM-400899 Heat Shutter 1

HM-100999 Back Panel 1 HM-401089 Guard, Extension 2

HM-DT0002 Side Panel, Right 1 HM-401022 Toast Chute 1

HM-DT0001 Side Panel, Left 1 SP-118042 Speed Control 2

ZZ-150022 Drive Chain (13½”)

Lower 1 2R-200703 Knob, Speed Control 2

2P-150033 Drive Chain (23½”)

Upper 1 2P-200700 Bearing, Extension 4

2P-200645 Sprocket, Drive Motor 2 2R-200709 LEG, 1” 4

2P-200643 Sprocket, Drive Shaft 2 2E-200566 High Limit Rest Switch 1

2A-202902 Drive Shaft Assembly 2 2E-200551 Power Saver Switch 2

HA-112261 Rear Bearing 4 2R-200703 Knob, power saver 2

2U-200509 Drive Motor, (Lower) 1 2E-200574 Fan Switch 1

2U-200504 Drive Motor, (upper) 1 2E-Z10865 Cordset 6/3 6-50P 6F 1

2U-200577 Fan Motor 1 2E-Z11879 Cordset 6/3 6-50P Hubbell, Tim

Horton 1

HM-100316 Control Box Cover 1 2E-200554 TERM BLOCK, 12 POS, LG 2

2E-200487 BLOCK TERMINAL 6 STA. 50AMP 1

Fuses Added October 2007

2E-Z5680 Fuse, 5A - Class G 4 2E-Z5681 Fuseholder 2

HEATER TUBE PART LIST

PART NO. DESCRIPTION QTY.

HM-198038 HEATER TUBE QUARTZ, UPPER CHAMBER, 208V 6

HM-198039 HEATER TUBE QUARTZ, LOWER CHAMBER, 208V 4

HM-198069 HEATER TUBE QUARTZ, UPPER CHAMBER, 240V 6

HM-198070 HEATER TUBE QUARTZ, LOWER CHAMBER, 240V 4

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 7

WIRING DIAGRAM DT14-PS

UPPER DECK-TOP HEAT

UPPER DECK-LOWER HEAT

LOWER DECK-TOP HEAT

TOP SPEED

CONTROL LOWER SPEED

CONTROL

TOP

DRIVE

MOTOR

TOP

POWER

SAVER

LOWER

POWER

SAVER

LOWER

DRIVE

MOTOR

FAN SWITCH

RESET

GRND

FAN CORD

PLUG

OPERATOR’S MANUAL

HOLMAN CONVEYOR TOASTERS

MODELS DT14-PS AND DT14-TH PAGE 8

WIRING DIAGRAM DT14-TH

*Includes Attached Cordset

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