Staco Energy FirstLine P Manual de usuario

003-2532 Rev H

FIRSTLINE P

Voltage/Frequency Converter

52.5 to 100kVA

USER MANUAL

003-2532 REV H Page ii

No reproduction of any part of this manual, even partial, is permitted without the authorization of Staco

Energy Products Company. The Staco Energy Products Company reserves the right to modify the

product described herein, in order to improve it, at any time and without notice.

2425 Technical Drive • Miamisburg, Ohio 45342

U.S. Toll Free 866-261-1191

(937) 253-1191 • Fax: (937) 253-1723

Web site: www.stacoenergy.com

Thank you for choosing our product.

Staco Energy is highly specialized in the development and production of Voltage/Frequency

Converter. The system of this series are high quality products, carefully designed and manufactured

to ensure optimum performance.

003-2532 REV H Page iii

Applicability

This manual applies to the following models of Frequency Converters

Input: 480V, 60Hz, 3-phase, 4-wire

Output: 400-230V, 60Hz, 3-phase, 4-wire

And to the following models of Frequency Converters

Input: 480V, 60Hz, 3-phase, 3-wire

Output: 400-230V, 50Hz, 3-phase, 4-wire

The wye output configuration that provides an output neutral connection is only permitted

when an input neutral is provided; delta-wye configuration is prohibited.

The source must have a grounded neutral, even if the neutral is not connected to the system;

a delta source may not be ungrounded, or corner grounded.

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS

This manual contains important instructions for Models 65-125kVA FIRSTLINE P series Voltage or

Frequency Converter that should be followed during installation and maintenance of the unit. Please

read all instructions before operating the unit and save this manual for future reference.

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

a. Do not use outdoors.

b. Do not route wiring across or near hot surfaces.

c. Do not install near gas or electric heaters.

d. Use caution when servicing batteries. Battery acid can cause burns to skin and eyes. If acid is

spilled on skin or in eyes, flush acid with fresh water and contact a physician immediately.

e. Unit should be installed where it will not readily be subjected to tampering by unauthorized

personnel.

f. The use of accessory equipment not recommended by the manufacturer may cause an unsafe

condition.

g. Do not use this system for other than intended use.

WARNING

003-2532 REV H Page iv

This unit contains LETHAL VOLTAGES. All repairs and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE

PARTS inside the unit.

To reduce the risk of fire or electric shock, install this unit in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Do not operate near water

or excessive humidity (95% maximum).

Input and output over-current protection and disconnect switches must be provided by

others.

High ground leakage current may be present. Do not operate the unit without a proper

protective ground.

WARNING

Batteries can present a risk of electrical shock or burn from high short circuit current.

Observe proper precautions. Servicing should be performed by qualified service personnel

knowledgeable of batteries and required precautions. Keep unauthorized personnel away

from batteries.

There is a risk of explosion if batteries are replaced by an incorrect type. Replace with same

type and rating only.

Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

Never dispose of batteries in a fire

Emergency Interventions

The following information is of a general nature.

First aid interventions

Company regulations and traditional procedures should be followed for any first aid intervention that may

be required.

Firefighting measures

1. Do not use water to put out a fire, but only fire extinguishers that are suitable for use with

electrical and electronic equipment.

2. If exposed to heat or fire, some products may release toxic fumes into the atmosphere. Always

use a respirator when extinguishing a fire.

DANGER

WARNING

003-2532 REV H Page v

Symbols used in the Manual

In this manual, some operations are shown by graphic symbols to alert the reader to the dangerous

nature of the operations:

Danger / Risk of Electric Shock

This symbol indicates possibility of serious injury

or substantial damage to the unit, unless

adequate precautions are taken.

Warning

This symbol indicates important information which

must be understood and any stated precautions

taken

Note

Protective Equipment

No maintenance operations shall be carried out on the unit without wearing the Personal Protective

Equipment (PPE) described below. Personnel involved in the installation or maintenance of the unit must

be properly clothed.

The following signs show the protective equipment that should be worn. The various items of PPE must

be selected and sized according to the nature of the hazard (particularly electrical) posed by the unit.

Accident

prevention

footwear

Protective eyewear

Protective

clothing

Helmet

Work gloves

General Precautions

This manual contains detailed instructions for the use, installation and start-up of the Voltage/Frequency

Converter. Read the manual carefully before installation. For information on using the system, the

manual should be kept close at hand and consulted before carrying out any operation on the unit.

This system has been designed and manufactured in accordance with the standards for the

product, for normal use and for all uses that may reasonably be expected. It may under no

circumstances be used for any purposes other than those envisaged, or in any other ways than

those described in this manual. Any interventions should be carried out in accordance with the

criteria and the timeframes described in this manual.

003-2532 REV H Page vi

Table of Contents

Applicability..............................................................................................................................................iii

Safety Warnings ......................................................................................................................................iii

Emergency Interventions .........................................................................................................................iv

First aid interventions ...........................................................................................................................iv

Firefighting measures ...........................................................................................................................iv

Symbols used in the Manual .....................................................................................................................v

Protective Equipment................................................................................................................................v

General Precautions .................................................................................................................................v

1. Layout.................................................................................................................................................. 1

1.1 Views.............................................................................................................................................. 1

1.2 Preliminary Operations ................................................................................................................... 2

1.2.1 Removing the Packaging and Positioning the Device .............................................................. 2

1.2.2 Storage .................................................................................................................................... 2

1.2.3 Handling .................................................................................................................................. 2

1.2.4 Cooling of the Premises........................................................................................................... 3

2. Installation............................................................................................................................................ 4

2.1 Accessing the terminals.................................................................................................................. 4

2.2 Single Module Configuration.......................................................................................................... 5

2.3 Cable Entry..................................................................................................................................... 6

2.4 Connect of Power Cables ............................................................................................................... 7

2.5 Differential (GFI) ............................................................................................................................. 9

2.6 Emergency Power off Device (EPO)............................................................................................... 9

2.7 Connection of Signals and Remote Commands............................................................................ 10

2.7.1 Remote Commands, Alarms and EPO................................................................................... 11

2.7.2 RS232-1 and RS232-2........................................................................................................... 12

2.7.3 SLOT 1 and SLOT 2 .............................................................................................................. 13

2.7.4 Optional Remote Alarm Cards ............................................................................................... 13

2.7.5 Optional MODEM................................................................................................................... 13

2.7.6 Optional MULTI I / O.............................................................................................................. 13

2.7.7 Optional Battery Temperature Sensor.................................................................................... 14

2.7.8 Multi Panel ............................................................................................................................. 14

3. Operation ........................................................................................................................................... 15

3.1 Start up......................................................................................................................................... 15

3.1.1 Before Start Up ...................................................................................................................... 15

3.1.2 Start-Up Procedure Single Module......................................................................................... 15

3.2 Single System and Load Shutdown .............................................................................................. 16

4. Control Panel and Display.................................................................................................................. 17

4.1 Signal panel functions................................................................................................................... 17

4.2 Graphic Display ............................................................................................................................ 19

4.2.1 Diagram Items Shapes........................................................................................................... 20

4.2.2 Keys Numbers and Icons ....................................................................................................... 20

4.3 Basic menu (text lines area) ......................................................................................................... 21

4.3.1 The First Line of the Basic Menu............................................................................................ 21

4.3.2 The Second Line of the Basic Menu....................................................................................... 22

4.4 Language setting menu (keys 1, 1)............................................................................................... 23

4.5 Measurements menus (key 2) ...................................................................................................... 24

4.6 Full page Measurements and output waveforms (key 2, 7)........................................................... 26

4.7 Controls Menu (key 3) .................................................................................................................. 27

4.7.1 Battery Test (Keys 3, 2) ......................................................................................................... 27

003-2532 REV H Page vii

4.7.2 Customizing ........................................................................................................................... 28

4.7.2.1 Entering Customized Code.............................................................................................. 29

4.7.2.2 Rated Output Voltage ...................................................................................................... 29

4.7.2.3 Battery............................................................................................................................. 30

4.7.2.4 Cyclical Battery Recharging............................................................................................. 30

4.7.2.5 Two-Level Charging ........................................................................................................ 31

4.7.2.6 Pre-Alarm ........................................................................................................................ 31

4.7.2.7 Auto-Off Timer................................................................................................................. 33

4.7.2.8 MODEM Set-up ............................................................................................................... 34

4.7.2.9 "Dial /Send" MODEM....................................................................................................... 35

4.7.2.10 RS232 ........................................................................................................................... 35

4.7.2.11 ECHO............................................................................................................................ 35

4.7.2.12 IDENT ........................................................................................................................... 36

4.7.2.13 Total Block..................................................................................................................... 36

4.7.3 "Recorder": Recorded Events (key 4)..................................................................................... 36

4.7.3.1 Recorded Voltages Measurements.................................................................................. 37

4.7.3.2 Recorded Codes.............................................................................................................. 37

4.7.3.3 Recorded Value on Full Page.......................................................................................... 37

4.7.4 Disabling the Audible Alarm (key 5) ....................................................................................... 38

4.7.5 "Clock": Date/Time (key 6) ..................................................................................................... 39

4.7.6 "Arrow Down": Internal Codes, Firmware Ver.(key 7)............................................................. 39

5. Maintenance ...................................................................................................................................... 40

5.1 Periodic Maintenance (to be carried out by trained personnel and with doors closed) .................. 40

5.2 Maintenance Inside the System (factory authorized personnel only)............................................. 40

5.3 Ordinary Maintenance for Batteries (trained personnel only) ........................................................ 40

5.4 Recommended Replacement Intervals ......................................................................................... 41

6. Specifications..................................................................................................................................... 42

6.1 Voltage Converter Electrical Specifications................................................................................... 42

6.2 Frequency Converter.................................................................................................................... 43

6.3 Environmental Requirements........................................................................................................ 44

6.4 Mechanical Specifications ............................................................................................................ 44

6.4 Rated Currents ............................................................................................................................. 45

6.4.1 Input....................................................................................................................................... 45

6.4.2 Output.................................................................................................................................... 45

6.4.3 Battery (if applicable) ............................................................................................................. 45

6.5 Torque specifications.................................................................................................................... 46

Appendix A – Alarms ............................................................................................................................. 46

Appendix B - Optional remote commands.............................................................................................. 49

Appendix C - Parallel Configuration ....................................................................................................... 50

C.1 Introduction .................................................................................................................................. 50

C.2 Electrical System Set-Up ............................................................................................................. 51

C.2.1 Input ...................................................................................................................................... 51

C.2.2 Ground Fault ......................................................................................................................... 51

C.2.3 Emergency Power Off Device (EPO)..................................................................................... 51

C.3 Mains and Load Connections....................................................................................................... 52

C.4 Installing Parallel kit ..................................................................................................................... 53

C.4.1 Parallel Card Installation........................................................................................................ 54

C.4.2 Parallel Card Connections..................................................................................................... 55

C.4.3 Parallel Card RJ45 Installation .............................................................................................. 55

C.4.4 Parallel Card RJ45 Connections............................................................................................ 56

C.5 Connection of Signals .................................................................................................................. 56

003-2532 REV H Page viii

C.5.1 RJ45-flat-adapter signals parallel card. ................................................................................. 57

C.5.2 Single unit Configured in Parallel........................................................................................... 57

C.5.3 Two Unit’s in Parallel............................................................................................................. 58

C.5.4 Three Unit’s in Parallel .......................................................................................................... 58

C.6 Parallel Start-up procedure .......................................................................................................... 59

C.7 Parallel Communication Troubleshooting..................................................................................... 60

C.7.1 Normal Condition................................................................................................................... 60

C.7.2 Single Opened Parallel Cable................................................................................................ 60

C.7.3 Multiple Opened Parallel Cable ............................................................................................. 61

C.8 Insertion and removal with units operating (hot swap).................................................................. 61

C.8.1 Example of Hot Insertion ....................................................................................................... 61

C.8.2 Example of Hot Removal....................................................................................................... 62

003-2532 REV H Page ix

Figures

Figure 1 - Cabinet front view .................................................................................................................... 1

Figure 2 – Single Input 1-Line (Batteries are optional) ............................................................................. 5

Figure 3 – Bottom Cable Entry Layout ..................................................................................................... 6

Figure 4 – 65-80kVA Power Connection Terminals.................................................................................. 7

Figure 5 – 100-125kVA Power Connection Terminals.............................................................................. 8

Figure 6 – Emergency Power Off (EPO) .................................................................................................. 9

Figure 7 – Signals and Remote Command Connections ........................................................................ 10

Figure 8 – Remote Alarm Contacts ........................................................................................................ 11

Figure 9 – RS232-2 Female Connection ................................................................................................ 12

Figure 10 – RS232-1 Male Connection .................................................................................................. 12

Figure 11 – Single Input 1-Line (Batteries are optional) ......................................................................... 15

Figure 12 – Signal Panel........................................................................................................................ 17

Figure 13 – Graphic Display................................................................................................................... 19

Figure 14 – Typical (3) Module Parallel System ..................................................................................... 50

Figure 15 – Recommended Ground Fault Interrupter Layout ................................................................. 51

Figure 16 – Parallel System EPO........................................................................................................... 51

Figure 17 - Three units connected in parallel (Typical)........................................................................... 52

Figure 18 – Parallel Card Installation ..................................................................................................... 54

Figure 19 – Parallel Card connections ................................................................................................... 55

Figure 20 – Parallel Card RJ45 Installation ............................................................................................ 55

Figure 21 – Parallel Card Flat Cable Installation .................................................................................... 56

Figure 22 - Parallel Control Routing ....................................................................................................... 56

Figure 23 - RJ45-flat-adapter signals parallel card ................................................................................. 57

Figure 24 – Parallel Connection – Single Module................................................................................... 57

Figure 25 – Parallel Connection – Two Modules .................................................................................... 58

Figure 26 – Parallel Connection – Three Modules.................................................................................. 59

Tables

Table 1 - Torque specifications for terminal blocks on customer interface board.................................... 10

Table 2 - Interface Remote Command Alarms and EPO ........................................................................ 11

Table 3 - Led Status Indicators .............................................................................................................. 18

Table 4 - Diagram Items Shapes............................................................................................................ 20

Table 5 - Keys Numbers and Icons ........................................................................................................ 20

Table 6 - Recommended Replacement Intervals ................................................................................... 41

Table 7 – Parallel Kit Components......................................................................................................... 53

003-2532 REV H Page 1

1. Layout

1.1 Views

Figure 1 - Cabinet front view

A - Control panel with graphic display

B - Door handle

C - Ventilation grilles

D - Communication area

E - Front Cover panel with ventilation grilles

F - Switch cover panel

G - Door

1 - SWIN: Input bypass switch

2 - SWOUT: Static switch output

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