STA-RITE ALB Manual de usuario

OWNER’S MANUAL

Convertible Deep Well Jet Pumps

NOTICE D’UTILISATION

Pompe à éjecteur transformables

pour puits profonds

MANUAL DEL USUARIO

Bombas Convertibles tipo “Jet”

para Pozos Profundos

Installation/Operation/Parts

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maintenance assistance:

Call 1-262-728-9181

English . . . . . . . . . . . . . . Pages 2-12

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Composer le

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Français . . . . . . . . . . . Pages 13-23

Instalación/Operación/Piezas

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1859 0795

S367 (Rev. 5/5/09)

293 Wright Street, Delavan, WI 53115

Safety 2

READ AND FOLLOW

SAFETY INSTRUCTIONS!

This is the safety alert symbol. When you see this

symbol on your pump or in this manual, look for

one of the following signal words and be alert to the

potential for personal injury:

warns about hazards that will cause serious

personal injury, death or major property damage if

ignored.

warns about hazards that can cause serious

personal injury, death or major property damage if

ignored.

warns about hazards that will or can cause

minor personal injury or property damage if ignored.

The label NOTICE indicates special instructions which

are important but not related to hazards.

Carefully read and follow all safety instructions in this

manual and on pump.

Keep safety labels in good condition.

Replace missing or damaged safety labels.

ELECTRICAL SAFETY

Capacitor voltage may be hazardous. To

discharge motor capacitor, hold insulated handle screw-

driver BY THE HANDLE and short capacitor terminals

together. Do not touch metal screwdriver blade or

capacitor terminals. If in doubt, consult a qualified elec-

trician.

GENERAL SAFETY

Do not touch an operating motor. Modern

motors are designed to operate at high temperatures. To

avoid burns when servicing pump, allow it to cool for 20

minutes after shut-down before handling.

Do not allow pump or any system component to freeze.

To do so will void warranty.

Pump water only with this pump.

Periodically inspect pump and system components.

Wear safety glasses at all times when working on pumps.

Keep work area clean, uncluttered and properly lighted;

store properly all unused tools and equipment.

Keep visitors at a safe distance from the work areas.

Pump body may explode if used as a

booster pump unless relief valve capable of passing full

pump flow at 75 psi is installed.

WARNING

Hazardous pressure!

Install pressure relief

valve in discharge pipe.

Release all pressure on

system before working on

any component.

WARNING

Hazardous voltage.

Can shock, burn, or

cause death.

Ground pump before

connecting to power

supply. Disconnect power

before working on pump,

motor or tank.

Wire motor for correct

voltage. See “Electrical”

section of this manual and

motor nameplate.

Ground motor before

connecting to power

supply.

Meet National Electri-

cal Code, Canadian

Electrical Code, and local

codes for all wiring.

Follow wiring instruc-

tions in this manual

when connecting motor to

power lines.

Table of Contents 3

Page

General Safety .....................................................................................................2

Warranty..............................................................................................................3

Typical Installations..............................................................................................4

Discharge Pipe and Pressure Tank Connections ...................................................5

Electrical..........................................................................................................6, 7

Preparing To Start The Pump – Deep Well ...........................................................8

Preparing To Start The Pump – Shallow Well ......................................................9

Repair Parts .................................................................................................10, 11

Troubleshooting..................................................................................................12

LIMITED WARRANTY

STA-RITE warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be

free from defects in material and workmanship for the Warranty Period shown below.

Product Warranty Period

Water Systems Products — jet pumps,

whichever occurs first:

small centrifugal pumps, submersible pumps 12 months from date of original installation, or

and related accessories 18months from date of manufacture

Pro-SourceTM Composite Tanks 5 years from date of original installation

Pro-SourceTM Steel Pressure Tanks 5 years from date of original installation

Pro-SourceTM Epoxy-Lined Tanks 3 years from date of original installation

Sump/Sewage/Effluent Products 12 months from date of original installation, or

18months from date of manufacture

Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication,

improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single

phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by

three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.

Your only remedy, and STA-RITE’s only duty, is that STA-RITE repair or replace defective products (at STA-RITE’s choice).

You must pay all labor and shipping charges associated with this warranty and must request warranty service through the

installing dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty

Period has expired. This warranty is not transferable.

STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES

WHATSOEVER.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WAR-

RANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION

EXPRESSLY PROVIDED HEREIN.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration

of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal

rights and You may also have other rights which vary from state to state.

This warranty supersedes and replaces all previous warranty publications.

STA-RITE INDUSTRIES

293 Wright St., Delavan, WI 53115

STA-RITE

Drive Pipe

sends water

down the well

to drive water

up through the

Suction Pipe

to Pump Suction

Drive

over

Suction

over

Drive

Piping omitted

for clarity Discharge

819 0495

STA-RITE

Suction

(Larger)

Pipe

Well

Head

If well head and pump

don't match, use a

reversing adapter or

twist reinforced flexible

pipe to connect pump

to well head.

Drive

(Smaller)

Pipe

3280395

Tap clamp

to seat it

STA-RITE

Install venturi

in larger port

in front

of pump.

820 0495

Figure 1: Drive and Suction Functions

Figure 2: Reversed Connections

to Well

Figure 3: Mount Ejector –

Shallow Well

Typical Installations 4

To Household

Water System

Priming

Tee and

Plug

Drive

Coupling

Drive

Point

Check

Valve

Not

Scale

Relief Valve

Pressure Gauge

and Priming Port

Drive point

below water

level

Drive

Point

Pre-Charged

Tank

Built-in

Check

Valve

1837 0695

Priming

Tee and

Plug

Well

Casing

Foot

Valve

Sanitary

Well Seal

Suction Pipe

From Well

Foot

Valve

Screen

10'

Min.

5–10'

Cased

Well

Open

Water

Strainer

1836 0695

Figure 5:Typical Shallow Well Installations

To Household

Water System

Pressure

Switch

Suction Pipe

From Well

Air Volume

Control

Air Volume

Control Tube

Priming Tee

and Plug

Relief Valve

Drive Pipe

To Well

Standard

Tank

1835 0695

Venturi

Suction (Larger)

Pipe from Well

Well

Head

Drive

(Smaller)

Pipe to

Well

Nozzle

Ejector

Foot Valve

Strainer

JET NO. J32P- 24

Well Casing

serves as

Drive Pipe

Leather

Cup Seals

"Double Pipe"

(4" and Larger

Diameter Well)

"Single Pipe"

(2" and 3"

Diameter Well)

1834 0695

Figure 4:Typical Deep Well Installations

Discharge Pipe and Pressure Tank Connections 5

To Household

Water System

Pressure Gauge

and Priming

Plug

Pressure

Switch From

Well

Relief

Valve

To Household

Water System

Pressure

Switch

From

Well

Air Volume

Control

Air Volume

Control Tube

Priming Tee

and Plug

276 0395

Relief Valve

Figure 6: Pre-charged Tank

Connections

Figure 7: Standard Tank Connections

Table I: Wiring Chart – Recommended Wire and Fuse Sizes

PRE-CHARGE TANK CONNECTION (Figure 6)

If your system uses a Con-Aire (pre-charged) tank, it should be connected to

the pump as shown in Figure 6. The relief valve must be capable of passing

the entire pump capacity at 100 PSI pressure.

Check the pre-charge of air in the tank with an ordinary tire gauge. the pre-

charge is measured

when there is no water pressure in the tank.

Disconnect

power to the pump and drain the tank before checking the pre-charge. Your

pump has a 30/50 PSI switch, so the tank pre-charge pressure should be 28

PSI (that is, it should be 2 PSI lower than the cut-in pressure of the pressure

switch.

No AVC is required for a pre-charged tank; the 1/8” NPT AVC port on the

pump body should be plugged.

STANDARD TANK CONNECTION (Figure 7)

If your system uses a standard tank, connect it to the pump as shown in

Figure 7. The relief valve used with a standard tank must be capable of pass-

ing the entire pump capacity at 75 PSI pressure.

Connect the Air Volume Control (AVC) tube to the 1/8” NPT AVC port on the

pump body. Run the tubing from the pump’s AVC port to the AVC mounted

on the tank. See the instructions provided with tank and AVC for details.

Branch Distance in Feet (Meters);

Max Fuse Wire Size AWG (mm

)

Load Rating 0-100 101-200 201-300 301-400 401-500

Model HP Amps Amps (0-30) (31-61) (62-91) (92-122) (123-152)

115Volts:

ALB, BBLB 1/3 9.4 15 14(2) 10(5.5) 10(5.5) 6(14) 6(14)

HLB, PLB 1/3 9.4 15 14(2) 10(5.5) 10(5.5) 6(14) 6(14)

ALC, FSLC, PLC 1/2 9.4 15 14(2) 10(5.5) 10(5.5) 6(14) 6(14)

BBLC, HLC 1/2 12.2 20 12(3) 10(5.5) 8(8.4) 6(14) 6(14)

ALD, FSLD, PLD 3/4 12.2 20 12(3) 10(5.5) 8(8.4) 6(14) 6(14)

BBLD, HLD 3/4 14.8 20 12(3) 8(8.4) 6(14) 6(14) 4(21)

ALE, PLE 1 14.8 20 12(3) 8(8.4) 6(14) 6(14) 4(21)

BBLE, HLE 1 19.2 25 10(5.5) 8(8.4) 6(14) 4(21) 4(21)

ALF, PLF 1-1/2 19.2 25 10(5.5) 8/8.4) 6(14) 4(21) 4(21)

230 Volts:

ALB, BBLB 1/3 4.7 15 14(2) 14(2) 14(2) 14(2) 12(3)

HLB, PLB 1/3 4.7 15 14(2) 14(2) 14(2) 14(2) 12(3)

ALC, FSLC, PLC 1/2 4.7 15 14(2) 14(2) 14(2) 14(2) 12(3)

BBLC, HLC 1/2 6.1 15 14(2) 14(2) 14(2) 12(3) 12(3)

ALD, FSLD, PLD 3/4 6.1 15 14(2) 14(2) 14(2) 12(3) 12(3)

BBLD, HLD 3/4 7.4 15 14(2) 14(2) 14(2) 12(3) 10(5.5)

ALE, PLE 1 7.4 15 14(2) 14(2) 14(2) 12(3) 10(5.5)

BBLE, HLE 1 9.6 15 14(2) 14(2) 12(3) 10(5.5) 10(5.5)

ALF, PLF 1-1/2 9.6 15 14(2) 14(2) 12(3) 10(5.5) 10(5.5)

Sealing Pipe Joints

Use only Teflon tape or Teflon based joint compounds for making all

threaded connections to the pump itself. Do not use pipe joint com-

pounds on plastic pumps: they can react with the plastic in pump com-

ponents. Make sure that all pipe joints in the suction pipe are air tight as

well as water tight.

If the suction pipe can suck air, the pump will not be

able to pull water from the well.

Electrical 6

Plug Type Voltage Selector

Voltage is factory set to 230 volts. To change to 115 volts:

1. Make sure power is off.

2. Pull the voltage change plug off of the tabs.

3. Move the voltage change plug to the 115 volt posi-

tion. The plug will now cover 2 metal tabs and the

arrow on the plug will line up with the 115V arrow

on the label (see Figure 9).

4. Attach the incoming power leads to the two outer

screws on the pressure switch as shown in Figure 8.

5. Attach the ground wire to one of the grounding

connections, shown in Figure 8.

6. If there are other wires, they should be capped.

7. Reinstall the Motor end cover.

Dial Type Voltage Selector

Voltage is factory set to 230 volts. To change to 115 volts:

1. Make sure power is off.

2. Turn the dial counter-clockwise until 115 shows in the

dial window as shown in Figure 11.

3. Attach the incoming power leads to the two outer

screws on the pressure switch as shown in Figure 10.

4. Attach the ground wire to the grounding connections

as shown in Figure 10.

5. If there are other wires, they should be capped.

6. Reinstall the Motor end cover.

Disconnect power before working on pump, motor, pressure switch, or wiring.

NOTE: 1/2 HP motors are wired for 115 volts only, and have no motor wiring to change. Your motor terminal board (located under

the motor end cover) should look like one of those below. If the motor can operate at either 115 or 230 volts, it is set at the factory

to 230 volts. Do not change motor wiring if line voltage is 230 volts, or if you have a single voltage motor.

Never wire a 115 volt motor to a 230 volt line.

MOTOR SWITCH SETTINGS

Figure 8:Voltage set to 230 volts, Plug Type

Ground Wire Connection

Voltage Change Plug

Pressure Switch

Power Connections

Figure 9:Voltage set to 115 volts, Plug Type

Figure 10:Voltage set to 230 volts, Dial Type

Ground Wire Connection

Power Supply Connections

Voltage

Change

Dial

Pressure Switch

Figure 11:Voltage set to 115 volts, Dial Type

Electrical 7

Hazardous voltage. Can shock, burn, or kill. Connect ground

wire before connecting power supply wires. Use the wire size (including

the ground wire) specified in the wiring chart. If possible, connect the

pump to a separate branch circuit with no other appliances on it.

Explosion hazard. Do not ground to a gas supply line.

WIRING CONNECTIONS

Fire hazard. Incorrect voltage can cause a fire or seriously dam-

age the motor and voids the warranty. The supply voltage must be within

±10% of the motor nameplate voltage.

NOTICE: Dual-voltage motors are factory wired for 230 volts. If necessary,

reconnect the motor for 115 volts, as shown. Do not alter the wiring in sin-

gle voltage motors.

Install, ground, wire, and maintain your pump in compliance with the

National Electrical Code (NEC) or the Canadian Electrical Code (CEC), as

applicable, and with all local codes and ordinances that apply. Consult your

local building inspector for code information.

Connection Procedure:

Step 1. Connect the ground wire first as shown in Figure 8. The ground

wire must be a solid copper wire at least as large as the power

supply wires.

Step 2. There must be a solid metal connection between the pressure

switch and the motor for motor grounding protection. If the pres-

sure switch is not connected to the motor, connect the green

ground screw in the switch to the green ground screw under the

motor end cover. Use a solid copper wire at least as large as the

power supply wires.

Step 3. Connect the ground wire to a grounded lead in a service panel, to a

metal underground water pipe, to a metal well casing at least ten

feet (3M) long, or to a ground electrode provided by the power

company or the hydro authority.

Step 4. Connect the power supply wires to the pressure switch as shown in

Figure 8.

Never run pump against closed discharge. To do so can boil

water inside pump, causing hazardous pressure in unit, risk of explosion

and possibly scalding persons handling pump.

Never run pump dry. Running pump without water may cause

pump to overheat, damaging seal and possibly causing burns to persons

handling pump. Fill pump with water before starting.

Step 1. Open the control valve as far as possible (see Figure 12). Then

remove the priming plug from the pump and fill the pump, fill all

piping between the pump and the well, and make sure that all

piping in the well is full. If you have also installed a priming tee in

the suction piping, remove the plug from the tee and fill the suction

piping.

Step 2. Replace all fill plugs and close the control valve completely

(Figure 13).

Step 3. Power on! Start the pump and watch the pressure gauge. The

pressure should build rapidly to 50 PSI as the pump primes.

Step 4. After 2 or 3 minutes, the gauge should show pressure. If not, stop

the pump, remove the fill plugs, reopen the control valve, and refill

the pump and piping. You may have to repeat this two or three

times in order to get all the trapped air out of the piping. Don’t for-

get to close the control valve each time before you start the pump.

Step 5. When pressure has built up and stabilized at about 50 PSI, slowly

open the control valve (see Figure 14) and let the pressure drop

until the pressure gauge needle starts to flutter. When the needle

flutters, close the valve just enough to stop the flutter (see Figure

14). Your pump is now operating at its most efficient point.

Step 6. After the pump has built up pressure in the system and shut off,

check the pressure switch operation by opening a faucet or two and

running enough water out to bleed off pressure until the pump

starts. The pump should start when pressure drops to 30 PSI and

stop when pressure reaches 50 PSI. Run the pump through one or

two complete cycles to verify correct operation. This will also help

clean the system of dirt and scale dislodged during installation.

Step 7. (PL Series pumps only). Check for leaks around band clamp. If

pump is leaking, tighten clamp nut 1-2 turns.

Do not overtighten.

NOTICE: Due to normal irregularities in the cup seal leather and the inner

walls of the casing, packer jets do not form a perfect seal. In a dormant sys-

tem, pressure will leak off over time, causing pump to cycle periodically to

maintain system pressure level.

Open control valve

as far as possible

and fill pump and

piping through

priming port

or priming tee.

280 0395

Figure 13: Prime Pump

Figure 14: Set Control Valve

C-Close Control Valve until Pressure

Stabilizes 281 0395

A-Open Control Valve

B-Watch for Pressure Gauge to Flutter

Figure 12: Fill Pump

Replace all

fill plugs and

close control

valve completely.

556 0395

Preparing to Start the Pump – Deep Well 8

Preparing to Start the Pump – Shallow Well 9

Never run pump against closed discharge. To do so can boil

water inside pump, causing hazardous pressure in unit, risk of explosion

and possibly scalding persons handling pump.

Never run pump dry. Running pump without water may cause

pump to overheat, damaging seal and possibly causing burns to persons

handling pump. Fill pump with water before starting.

Step 1. Open the control valve as far as possible (see Figure 15). Then

remove the priming plug from the pump and fill the pump, fill all

piping between the pump and the well, and make sure that all pip-

ing in the well is full. If you have also installed a priming tee

the

suction piping, remove the plug from the tee and fill the suction

piping.

Step 2. Replace all fill plugs. Leave the control valve open (in a shallow

well installation, the control valve always stays open).

Step 3. Power on! Start the pump. The pump should pump water in two or

three minutes.

Step 4. If you don’t have water after 2 or 3 minutes, stop the pump and

remove the fill plugs. Refill the pump and piping. You may have to

repeat this two or three times in order to get all the trapped air out

of the piping. The control valve remains open throughout this pro-

cedure.

Step 5. After the pump has built up pressure in the system and shut off,

check the pressure switch operation by opening a faucet or two and

running enough water out to bleed off pressure until the pump

starts. The pump should start when pressure drops to 30 PSI and

stop when pressure reaches 50 PSI. Run the pump through one or

two complete cycles to verify correct operation. This will also help

clean the system of dirt and scale dislodged during installation.

Step 6. (PL Series pumps only). Check for leaks around band clamp. If

pump is leaking, tighten clamp nut 1-2 turns.

Do not overtighten.

Open control valve

as far as possible

and fill pump and

piping through

priming port

or priming tee.

284 0395

Figure 15: Open Control Valve

Repair Parts 10

2341 0396 rev.

22 23

Diffuser

(FSL/FL

Series)

Diffuser

(AL Series)

Series

FSL/FL

Series

FSLCH-L FSLDH-L

Key Part FLC-L FLD-L ALE-30L ALF-30L

No. Description Qty. 1/2 HP 3/4 HP 1 HP 1-1/2 HP

1 Motor 1 A100CLL A100DLL A100ELL A100FLL

2 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009

3 Seal Plate 1 N3-1043P N3-1043P L3-10 L3-10

4 Seal Plate Gasket 1 N20-35 N20-35 C20-21 C20-21

5 Shaft Seal 1 U109-6A U109-6A U109-6A U109-6A

6 Impeller 1 J105-40P J105-86P J105-85P J105-22PA

7 Diffuser 1 L1-25P L1-48P L1-47P L1-23P

8 Diffuser, Screws 3 – – U30-489SS U30-489SS

9 Diffuser Ring 1 L21-1 L21-1 L21-1 L21-1

10 Barbed Fitting – Straight 1 U111-211T U111-211T U111-211T U111-211T

11 Pipe Plug, 1/8” Sq. Hd 1 U78-56ZPS U78-56ZPS U78-56ZPS U78-56ZPS

12 Control Valve Assembly 1 01322 01322 L262-5P L262-5P

13 Control Valve Gasket 1 L20-39 L20-39 L20-40 L20-40

14 Drain Plug U78-941ZPV U78-941ZPV U78-941ZPV U78-941ZPV

15 Priming Plug 1 U78-959T U78-959T – –

16 Pump Body 1 L76-44 L76-44 L76-20 L76-20

17 Switch Tube 1 U37-672P U37-672P U37-672P U37-677P

• Barbed Fitting – Elbow 1 – – U111-212T U111-212T

18 Pressure Switch 1 U217-1202 U217-1202 U217-1216• U217-1217•

19 Lock Nut 1 U36-112ZP U36-112ZP U36-112ZP U36-112ZP

20 Connector 1 L43-5C L43-5C L43-5C L43-5C

21 3/8-16x1-1/2” Capscrews 4 U30-75ZP U30-75ZP U30-75ZP U30-75ZP

22 Pressure Gauge – – U239-3 U239-3

23 Pipe Plug, 1/2” Sq. Hd. 1 _ _ U78-61GPS U78-61GPS

Repair Parts – Cast Iron Jet Pumps

SERVICE KITS:

Seal and Gasket Kit

1 PP1500

Overhaul Kit: 1/3 and 1/2 HP

1 PP1560

Overhaul Kit: 3/4HP

1 PP1565

Overhaul Kit: 1 HP

1 PP1566

Overhaul Kit: 1-1/2 HP

1 PP1564

Pressure Gauge Ki

t 1 PP2102

Pressure Switch Kit

1 PP2151

• Not illustrated.

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